A light touch, in the form of a mason hammer, played a key role in the $2.5 million exterior restoration of the 107-year-old 36 Gramercy Park East residential tower in New York City, for which the final punch list was completed earlier this year.
Restorers used this hammer to assess each of the approximately 3,750 ornamental elements within the building’s 15,393-sf terracotta façade. Tapping each piece informed the architects, CTA Architects, by its sound which category the piece fell into: that it was in good condition, that it needed to be removed and reset, or that the piece was beyond repair and needed to be replaced.
The ornamental pieces ranged in size from several inches to several feet. About 1,500 pieces were removed, replicated, and replaced. (Boston Valley Terra Cotta, one of only two firms in the U.S. that make terracotta facades, recreated the damaged pieces.) Another 1,500 pieces were removed and reset with new stainless steel anchors or pins. There were also six winged grotesques overhanging the building by five feet, all of which were replaced.
The terracotta façade for this Gothic-Revival style building is on the street side facing west and in a U-shaped light shaft and entrance in the back. (The rest of the walls are brick masonry.) The terracotta inspection was done by boom, but the Building Team also used existing fire escapes and the building’s roof to inspect adjacent walls and the light shaft.
Some of the terracotta was anchored to the building’s steel frame and some connected to masonry wall behind them. Consequently, inspecting the various connection types presented additional technical challenges. The backup masonry and steel were waterproofed.
The U-shaped building, located in Manhattan's Gramercy Park Historic District, stayed open during its facade restoration. Image: Ola Wilk/Wilk Marketing Communications.
The Building Team—which included Total Structure Concepts (GC) and Robert Silman Associates Structural Engineers (SE)—replaced the parapets around the perimeter of the building’s roof. However, over three-fifths of the cornice band at the main roof level remains as original material.
The New York City Landmarks Preservation Commission wanted a new handrail around the roof that would be visually unobtrusive. CTA specified a wire rope handrail for low visibility. Other preservation agencies were involved in a four-week-long color selection for the terracotta façade (its original color was bone), and also weighed in on mortar color, and brick shape and color.
Other ornamental details that this restoration addressed included oriels, Gothic arches, sculpted faces, bay windows, colonnettes, corner rope moldings, shields, more than 120 putti, and oversized statues of soldiers crown the top of the building.
“CTA has performed a great number of complex historic exterior renovations, but the 36 Gramercy Park East project was the most challenging to date, due to the historical character and great ornamental detail of the building,” said CTA partner Daniel Allen, AIA.
This project recently received the New York Landmarks Conservancy’s Lucy G. Moses Preservation Award and the Victorian Society in America’s Preservation Award.
Related Stories
| Dec 29, 2014
Startup Solarbox London turns phone booths into quick-charge stations [BD+C's 2014 Great Solutions Report]
About 8,000 of London’s famous red telephone boxes sit unused in warehouses, orphans of the digital age. Two entrepreneurs plan to convert them into charging stations for mobile devices. Their invention was named a 2014 Great Solution by the editors of Building Design+Construction.
| Nov 3, 2014
An ancient former post office in Portland, Ore., provides an even older art college with a new home
About seven years ago, The Pacific Northwest College of Art, the oldest art college in Portland, was evaluating its master plan with an eye towards expanding and upgrading its campus facilities. A board member brought to the attention of the college a nearby 134,000-sf building that had once served as the city’s original post office.
| Oct 28, 2014
Miami accepts more modest plan to renovate its convention center
The city of Miami has awarded an $11 million contract for its on-again, off-again convention center renovation to Denver-based Fentress Architects, which will serve as the design criteria professional on this project.
| Oct 26, 2014
New York initiates design competition for upgrading LaGuardia, Kennedy airports
New York Gov. Andrew Cuomo said that the state would open design competitions to fix and upgrade New York City’s aging airports. But financing construction is still unsettled.
| Oct 1, 2014
Philip Johnson's iconic Crystal Cathedral to be modernized, made 'intrinsically Catholic'
Johnson Fain and Rios Clementi Hale Studios have been commissioned by the Roman Catholic Diocese of Orange to upgrade the all-glass church in Garden Grove, Calif. The church acquired the property in 2012.
| Sep 9, 2014
Frank Lloyd Wright's Annie Pfeiffer Chapel brought back to life using 3D printing
Restoration of the Frank Lloyd Wright-designed chapel was made possible (and affordable) thanks to 3D printing.
| Aug 25, 2014
Restoration of quake-ravaged Atascadero City Hall affirms city’s strength [2014 Reconstruction Awards]
The landmark city hall was severely damaged by the San Simeon earthquake in 2003. Reconstruction renewed the building’s stability, restored its exterior, and improved the functionality of the interior.
| Jul 28, 2014
Reconstruction market benefits from improving economy, new technology [2014 Giants 300 Report]
Following years of fairly lackluster demand for commercial property remodeling, reconstruction revenue is improving, according to the 2014 Giants 300 report.
| Jul 28, 2014
Reconstruction Sector Construction Firms [2014 Giants 300 Report]
Structure Tone, Turner, and Gilbane top Building Design+Construction's 2014 ranking of the largest reconstruction contractor and construction management firms in the U.S.
| Jul 28, 2014
Reconstruction Sector Engineering Firms [2014 Giants 300 Report]
Jacobs, URS, and Wiss, Janney, Elstner top Building Design+Construction's 2014 ranking of the largest reconstruction engineering and engineering/architecture firms in the U.S.