Global engineering and design consultantcy Arup launched "Rethinking the Factory," a report exploring the emerging trends, processes, and technologies that are transforming the manufacturing landscape. The report examines how the introduction of new technologies such as 3D printing, self-cleaning and self-healing materials, human/robot collaboration will lead to faster, more efficient and environmentally friendly production.
While many believe robots will replace humans in the factories of the future, the report, developed by Arup’s Foresight + Research + Innovation and Science and Industry teams, suggests collaboration between the two will be key. The integration of cameras and smart sensors already allow robots to adapt to their external environments.
Increasingly intuitive, their ability to infer a full task after being shown just a portion of it will enable workers to serve as robot supervisors, operating machinery and controlling smart production processes such as program and systems management and data analysis, rather than participating in manual labor. The increasing technicality of factories will mean that employees with STEM[1] skills will be particularly sought after, further exacerbating the international shortage of highly skilled workers, set to reach 40 million by 2020.
Beyond machines, new materials have the potential to improve the production process and increase product performance. A variety of self-healing and self-cleaning materials are being developed—such as bio-inspired plastic, which replicate the strength, durability, and versatility of a natural insect cuticles—which are capable of repairing damage without human intervention. These technologies will extend the lifetime of manufactured goods and reduce demand for raw materials.
Big data, technology, and 3D printing
The utilization of 3D printing—or more accurately, additive manufacturing—will allow manufacturing to be more mobile and dispersed. Factory locations are therefore likely to become both more varied and closer to the consumer, including the emergence of nontraditional spaces such as small offices in a city center. This will allow production to take place closer to the point of use, lowering transport costs and emissions.
Intelligence based on Big Data, advanced analytics, and the Internet of Things will create new opportunities for competitive advantage. Analysis of data will reveal detailed customer insights, identify new product opportunities sooner, and get new products and designs to market faster. Additive manufacturing and digital technologies will also make this mass customisation, faster, easier and more affordable.
Resilient and Adaptive Spaces
Flexibility will be critical to tackling changing consumer demands and shifting market trends. Factories will be adaptable, with modular building techniques to enable efficient re-scaling and diversification of production across various locations. This will also allow energy, water, and material consumption to be managed more effectively in an increasingly constrained resource market, while producing an environment best suited to meet the multiple needs of its highly skilled workforce.
Using tools such as BIM in factory design, planning and management will play a critical role in allowing manufacturers to foresee and mitigate issues based on access to resources, location choices, weather risks and transportation needs.
The design of the factory will also be more focused on consumer experience, utilising the factory as a showroom. The concept of the "transparent factory" will gain increased importance as more people get involved in making products or as they expect closer insight into how products are manufactured, especially at a customised level. The opportunity for factory owners and operators lies in adapting their existing spaces to enable these types of experiences to take place.
“The convergence of the physical and digital worlds means that manufacturers have to continue to adapt and adopt new processes quicker than ever before," Duncan White, Science and Industry Leader at Arup said in a press release. "While developing sustainable and resilient practices will be essential, having access to a skilled pool of workers will prove to be equally important and challenging as these changes are made. As such, it is critical that companies and policy-makers have a comprehensive understanding of the changing manufacturing landscape."
Rethinking the Factory is part of Arup’s Future of… series that envisages the possible futures by highlighting innovations from around the world. Previous reports include the Future of Highways, Future of Rail, Cities Alive, and It’s Alive.
For further information on Rethinking the Factory please download the report.
Related Stories
| Jul 1, 2014
Sochi's 'kinetic façade' may steal the show at the Winter Olympics
The temporary pavilion for Russian telecom operator MegaFon will be wrapped with a massive digital "pin screen" that will morph into the shape of any face.
| Jul 1, 2014
7 ways to cut waste in BIM implementation
Process mapping, split models, and streamlined coordination meetings are among the timesaving techniques AEC firms are employing to improve BIM/VDC workflows.
| Jun 30, 2014
Autodesk acquires design studio The Living, will create Autodesk Studio
The Living, David Benjamin's design studio, has been acquired by Autodesk. Combined, the two will create the Autodesk Studio, which will "create new types of buildings, public installations, prototypes and architectural environments."
| Jun 30, 2014
Report recommends making infrastructure upgrades a cabinet-level priority
The ASCE estimates that $3.6 trillion must be invested by 2020 to make critically needed upgrades and expansions of national infrastructure—and avoid trillions of dollars in lost business sales, exports, disposable income, and GDP.
| Jun 25, 2014
Taking a page from Lean manufacturing for improved design review processes
SPONSORED CONTENT As more building project teams look for ways to collaborate better, technology continues to provide solutions. Yet, as I learned from the experience of one of my customers, choosing the wrong technology can have an underwhelming effect, causing a team to simply swap out old challenges for new ones.
| Jun 18, 2014
Arup uses 3D printing to fabricate one-of-a-kind structural steel components
The firm's research shows that 3D printing has the potential to reduce costs, cut waste, and slash the carbon footprint of the construction sector.
| Jun 10, 2014
Site optimization: Paving the way for smoother land development projects
The biggest cost differential when dealing in site development from one site to another is the earthwork. So, when selecting a site, it is critical to not only take into account the initial purchase price of the property, but also what sort of investment it will take to prep the site for development.
Smart Buildings | Jun 8, 2014
Big Data: How one city took control of its facility assets with data
Over the past few years, Buffalo has developed a cutting-edge facility management program to ensure it's utilizing its facilities and operations as efficiently, effectively, and sustainably as possible.
| May 29, 2014
Turn your pen-and-paper sketches into digital drawings in seconds with this nifty gadget [video]
Funded through Kickstarter, iSketchnote uses a smart pen to instantly digitize hand-written notes and drawings.
| May 28, 2014
Video Blog: How today’s construction firms are bridging the BIM gap
Turner Construction and Parsons Brinckerhoff talk about how BIM has revolutionized the way that they conduct projects, and how technology has allowed them to leverage collaboration in such a way that they can work with decentralized teams.
