Global engineering and design consultantcy Arup launched "Rethinking the Factory," a report exploring the emerging trends, processes, and technologies that are transforming the manufacturing landscape. The report examines how the introduction of new technologies such as 3D printing, self-cleaning and self-healing materials, human/robot collaboration will lead to faster, more efficient and environmentally friendly production.
While many believe robots will replace humans in the factories of the future, the report, developed by Arup’s Foresight + Research + Innovation and Science and Industry teams, suggests collaboration between the two will be key. The integration of cameras and smart sensors already allow robots to adapt to their external environments.
Increasingly intuitive, their ability to infer a full task after being shown just a portion of it will enable workers to serve as robot supervisors, operating machinery and controlling smart production processes such as program and systems management and data analysis, rather than participating in manual labor. The increasing technicality of factories will mean that employees with STEM[1] skills will be particularly sought after, further exacerbating the international shortage of highly skilled workers, set to reach 40 million by 2020.
Beyond machines, new materials have the potential to improve the production process and increase product performance. A variety of self-healing and self-cleaning materials are being developed—such as bio-inspired plastic, which replicate the strength, durability, and versatility of a natural insect cuticles—which are capable of repairing damage without human intervention. These technologies will extend the lifetime of manufactured goods and reduce demand for raw materials.
Big data, technology, and 3D printing
The utilization of 3D printing—or more accurately, additive manufacturing—will allow manufacturing to be more mobile and dispersed. Factory locations are therefore likely to become both more varied and closer to the consumer, including the emergence of nontraditional spaces such as small offices in a city center. This will allow production to take place closer to the point of use, lowering transport costs and emissions.
Intelligence based on Big Data, advanced analytics, and the Internet of Things will create new opportunities for competitive advantage. Analysis of data will reveal detailed customer insights, identify new product opportunities sooner, and get new products and designs to market faster. Additive manufacturing and digital technologies will also make this mass customisation, faster, easier and more affordable.
Resilient and Adaptive Spaces
Flexibility will be critical to tackling changing consumer demands and shifting market trends. Factories will be adaptable, with modular building techniques to enable efficient re-scaling and diversification of production across various locations. This will also allow energy, water, and material consumption to be managed more effectively in an increasingly constrained resource market, while producing an environment best suited to meet the multiple needs of its highly skilled workforce.
Using tools such as BIM in factory design, planning and management will play a critical role in allowing manufacturers to foresee and mitigate issues based on access to resources, location choices, weather risks and transportation needs.
The design of the factory will also be more focused on consumer experience, utilising the factory as a showroom. The concept of the "transparent factory" will gain increased importance as more people get involved in making products or as they expect closer insight into how products are manufactured, especially at a customised level. The opportunity for factory owners and operators lies in adapting their existing spaces to enable these types of experiences to take place.
“The convergence of the physical and digital worlds means that manufacturers have to continue to adapt and adopt new processes quicker than ever before," Duncan White, Science and Industry Leader at Arup said in a press release. "While developing sustainable and resilient practices will be essential, having access to a skilled pool of workers will prove to be equally important and challenging as these changes are made. As such, it is critical that companies and policy-makers have a comprehensive understanding of the changing manufacturing landscape."
Rethinking the Factory is part of Arup’s Future of… series that envisages the possible futures by highlighting innovations from around the world. Previous reports include the Future of Highways, Future of Rail, Cities Alive, and It’s Alive.
For further information on Rethinking the Factory please download the report.
Related Stories
| Dec 28, 2014
Robots, drones, and printed buildings: The promise of automated construction
Building Teams across the globe are employing advanced robotics to simplify what is inherently a complex, messy process—construction.
BIM and Information Technology | Dec 28, 2014
The Big Data revolution: How data-driven design is transforming project planning
There are literally hundreds of applications for deep analytics in planning and design projects, not to mention the many benefits for construction teams, building owners, and facility managers. We profile some early successful applications.
| Dec 28, 2014
Using energy modeling to increase project value [AIA course]
This course, worth 1.0 AIA LU/HSW, explores how to increase project value through energy modeling, as well as how to conduct quick payback and net present value studies to identify which energy strategies are most viable for the project.
| Dec 28, 2014
The lowdown on LODs: Bringing clarity to BIM
These days, BIM is par for the course across most facets of design. But a lot of the conversation surrounding BIM still lacks clarity due to ambiguous terminology, a lack of clear-cut guiding illustrations, and widely varying implementation, writes GS&P's John Scannell.
| Dec 23, 2014
5 tech trends transforming BIM/VDC
From energy modeling on the fly to prefabrication of building systems, these advancements are potential game changers for AEC firms that are serious about building information modeling.
Sponsored | | Dec 16, 2014
Quadcopters save project team $15K in warranty work
On a recent trip to see what technology Todd Wynne and the rest of the team at Rogers-O’Brien Construction have been tinkering with, I had a chance to experience firsthand which new hardware innovations will one day be applied in the AEC space.
| Dec 8, 2014
The year’s boldest BIM/VDC themes
High-speed rendering software, custom APIs, virtual reality tools, and BIM workflow tips were among the hottest BIM/VDC topics in 2014.
| Dec 5, 2014
Plotting on the go: 3D-printed mechanical compass can print CAD drawings with high precision
Design student Ken Nakagaki has adapted a device to work with CAD software to replicate digital files on paper.
| Dec 1, 2014
Skanska, Foster + Partners team up on development of first commercial 3D concrete printing robot
Skanska will participate in an 18-month program with a consortium of partners to develop a robot capable of printing complex structural components with concrete.
| Nov 26, 2014
How the 'maker culture' brings the power of design to life
Most people affiliate the maker culture with metal working, welding, ceramics, glass blowing, painting, and soldering. But it also includes coding and online content creation, writes Gensler’s Douglas Wittnebel.
