flexiblefullpage
billboard
interstitial1
catfish1
Currently Reading

From Ag waste to organic brick: Corn stalks reused to make construction materials [BD+C's 2014 Great Solutions Report]

From Ag waste to organic brick: Corn stalks reused to make construction materials [BD+C's 2014 Great Solutions Report]

Ecovative Design applies its cradle-to-cradle process to produce 10,000 organic bricks used to build a three-tower structure in Long Island City, N.Y.


By John Caulfield, Senior Editor | December 29, 2014
Photo courtesy Museum of Modern Art
Photo courtesy Museum of Modern Art

Since its launch in 2007, New York-based Ecovative Design has garnered a lot of attention for creating building and packaging materials with low-carbon footprints by mixing agricultural waste with mushroom-derived mycelium. Instead of ending up in landfills, these materials can be composted and reused as soil nutrient.

Last summer, Ecovative Design applied its cradle-to-cradle process to produce 10,000 organic bricks that were used to build Hy-Fi, a three-tower structure that was installed in the courtyard of the Museum of Modern Art’s PS1 site in Long Island City, N.Y. Ecovative was assisted by architect David Benjamin of The Living design studio (acquired by Autodesk in July), structural engineer Arup, environmental engineer Atelier Ten, and SCAPE Landscape Architecture. 

Sam Harrington, Ecovative’s Building Products Manager, says the bricks were made by combining chopped corn stalks with specially formulated mycelium. The mixture was packed into molds—which can be of any shape—where it self-assembled and solidified into a lightweight, low-cost object. The molds, made from reflective plastic supplied by 3M, were used (with bricks inside them) to accent the tops of the towers. The towers were demolished in September, and the bricks were composted.

Harrington says the lifespan of these organic materials, which Ecovative has dubbed “Myco Foam,” is similar to that of softwood. “If untreated Myco Foam (in the shape of a brick, or anything else) is kept dry and clean within a building assembly, it will last indefinitely. If it’s chipped into small bits, and mixed with moisture and active soil biota, it will compost in a few months.”

Harrington says Ecovative Design’s primary focus is to use ag waste to make rigid-board insulation. 

Read about more innovations from BD+C's 2014 Great Solutions Report

Related Stories

Green | Mar 29, 2017

Copenhagen Zoo and BIG unveil yin yang-shaped panda habitat

The new habitat will sit between two existing buildings, including the Elephant House designed by Norman Foster.

Architects | Mar 28, 2017

A restroom for everyone

Restroom access affects everyone: people with medical needs or disabilities, caretakers, transgender people, parents with children of the opposite gender, and really anyone with issues or needs around privacy.

High-rise Construction | Mar 27, 2017

Density and tall buildings

CRTKL’s Maren Striker examines Europe’s desire to build upward.

Architects | Mar 9, 2017

Watch Frank Lloyd Wright and Buckminster Fuller discuss architecture in animated video shorts

Given more time, Wright wanted to rebuild the country and change the nation.

Architects | Mar 6, 2017

Demolished Frank Lloyd Wright buildings get new life with photorealistic renderings

Architect David Romero recreated the Larkin Administration Building and the Rose Pauson House with detailed, fully colored renderings.

Building Team | Mar 6, 2017

AEC firms: Your website is one of the most important things you'll build

Don’t believe it? You’d better take a look at the research.

Architects | Mar 3, 2017

Hoffmann Architects’ Leadership Elected President of Three Industry Organizations

Maureen Dobbins, Lawrence Keenan, and Arthur Sanders to lead chapters of BOMA, AIA, and ICRI.

Office Buildings | Mar 2, 2017

White paper from Perkins Eastman and Three H examines how design can inform employee productivity and wellbeing

This paper is the first in a planned three-part series of studies on the evolution of diverse office environments and how the contemporary activity-based workplace (ABW) can be uniquely tailored to support a range of employee personalities, tasks and work modes.

Building Team | Mar 1, 2017

Intuitive wayfinding: An alternate approach to signage

Intuitive wayfinding is much like navigating via waypoints—moving from point to point to point.

boombox1
boombox2
native1

More In Category

Reconstruction & Renovation

Movement to protect historic buildings raises sharp criticism

While the movement to preserve historic buildings has widespread support, it also has some sharp critics with well-funded opposition groups springing up in recent years. Some opponents are linked to the Stand Together Foundation, founded and bankrolled by the Koch family’s conservative philanthropic organization, according to a column in Governing magazine.




halfpage1

Most Popular Content

  1. 2021 Giants 400 Report
  2. Top 150 Architecture Firms for 2019
  3. 13 projects that represent the future of affordable housing
  4. Sagrada Familia completion date pushed back due to coronavirus
  5. Top 160 Architecture Firms 2021

Â