Euclid Chemical, based in Cleveland, has been supplying the construction industry with products to improve the strength, appearance, and usability of concrete since 1910. Now a large, multi-national corporation, Euclid Chemical’s main offices are in a two-story, 15,000 square foot building that also contains laboratories where they develop products ranging from sealants to micro synthetic fibers.
Until recently, the building relied upon an aging VAV system with terminal reheat to keep their offices comfortable and to maintain environmental conditions in the laboratories. Even when new, records showed the system had not performed as designed. This inadequate performance was compounded by cumulative effects of years of normal wear and tear along with questionable modifications.
Ultimately, the system no longer kept people comfortable, broke down frequently and was incredibly inefficient. After analyzing the utility bills, Joe Messer, Director of Engineering for Euclid Chemical, realized that building had an average annual energy use of 38 kWh/square foot -- over twice the average consumption for offices in the same geographic area, and more than most of Euclid’s manufacturing facilities. Messer knew Euclid Chemical needed to upgrade to a dependable and efficient system that would meet their needs for years to come.
CRITERIA:
The building housed both office areas and laboratories, so throughout the facility the system had to provide individual temperature control which, at any given time, may require both heating and cooling in different areas.
In the lab, the system also had to account for the unique challenge of quickly adapting to rapidly changing make-up air requirements as laboratory fume hoods started and stopped. It also had to work in the Ohio climate where the outdoor temperature ranged from sub-zero weather in the winter to humid high-90’s in the summer. But above all else, the system had to have a manageable upfront cost and an attractive payback to the Euclid financial team.
SOLUTION:
Messer began the process of finding a new solution and reached out to trusted engineer Andy Culberson of Geisel Heating and Cooling. Culberson identified VRF (Variable Refrigerant Flow) technology as the optimum solution, and reached out to Peter Eno of Refrigeration Sales Corporation to collaborate on a best-in-class solution based on VRF technology from LG Electronics. Together they designed a system around LG Multi-V heat recovery systems.
The bulky 50 ton DX unit on the roof was replaced by a pair of small air-cooled outdoor units on the ground, and the VAV boxes inside the building were replaced with LG’s concealed high-static VRF indoor units. To account for the need for ventilation air and makeup air when the laboratory fume hoods were in use, a small makeup air unit with a water heating coil was added to provide ventilation air at a high-static pressure to the LG VRF indoor units. Since this was 100 percent outdoor air, the airflow could be adjusted to precisely meet the ventilation requirements as they changed. The LG Multi V is a heat recovery system, so it can heat the zones that need it while cooling others simultaneously which delivers precise temperature in all parts of the facility regardless of Ohio’s weather, including subzero winters.
After they presented the system proposal, everyone at Euclid Chemical was sold on the concept. Based on the problems and poor performance of the existing system, Messer conservatively estimated the new system would cut their utility bills by 40 percent. What’s more, they could reuse the existing distribution and supply ductwork, reducing upfront installation costs, which further sold the financial team.
RESULTS:
Once construction was completed, the system performance exceeded expectations, according to Messer. After implementation, the facility saw a 70 percent annual energy reduction compared to the average of the previous five years. (See graph.)
Equally important, the new system provides a quiet, comfortable environment for people to work. “Employees have definitely noticed an improvement in comfort,” said Messer. “This allowed us to focus on our core business instead of worrying about HVAC.” He is currently evaluating other buildings within the Euclid portfolio and, not surprisingly, he’s considering LG VRF solutions.
Related Stories
| Apr 5, 2012
5 tips for a successful door and window retrofit
An exclusive tip sheet to help the Building Team manage door and window retrofits successfully.
| Apr 4, 2012
San Antonio animal hospital earns LEED Platinum certification
Middleman Construction Company builds the city?s first commercial building to earn certification.
| Apr 3, 2012
Product Solutions
Two new PV systems; a lighter shelf; and fire alarm/emergency communication system.
| Apr 3, 2012
Blaine Brownell on innovative materials applications in architecture
Brownell, who was named a BD+C 40 Under 40 in 2006, provides insight regarding emerging material trends and the creative implementation of materials.
| Apr 3, 2012
AGC Glass to reopen shuttered plant
Shuttered since 2008, the plant produces clear and tinted float glass serving architectural glass markets.
| Apr 3, 2012
SSOE acquires MEP Firm CRS Engineering & Design Consultants
The acquisition will expand SSOE’s Southeastern U.S. presence, broaden CRS’s reach to international markets, and provide both firms’ clients access to enhanced services and resources.
| Apr 2, 2012
Mitsubishi unveils ultra-high-speed elevator for Shanghai skyscraper
The operation of the elevator is scheduled to begin in 2014.
| Apr 2, 2012
Sachse Construction helps complete Salt Lake City’s City Creek Center
Sachse was hired to complete store build-outs at City Creek Center.
| Mar 29, 2012
U.K.’s Manchester Airport tower constructed in nine days
Time-lapse video shows construction workers on the jobsite for 222 continuous hours.
| Mar 29, 2012
Roller shade operating system wins IF Product Design Award
Design experts in the iF jury recognized the engineering invested in the RB 500 Roller Shade, including a metal clutch with a patented construction, a durable zamac housing with polished finish, and a chain drive unit that excels in maximum operating comfort.
