In the rush to slash energy consumption in power-hungry data centers, design teams, equipment manufacturers, and tech companies have been developing clever, low-energy cooling solutions—from Facebook’s open-rack server setup with exposed motherboards, to Skanska’s eOPTI-TRAX liquid refrigerant coil system, to Google’s evaporative cooling schemes.
Solutions like these have helped data center facility operators achieve unprecedented energy performance levels, with power utilization effectiveness (PUE) ratios dipping below 1.10 in some instances. This means that less than 10% of the total energy consumption in a facility is attributed to noncomputing functions, such as air-conditioning and lighting.
Now, a new technology promises to push the limits of data center energy efficiency even further. Called immersive cooling, it uses a liquid instead of air to cool the servers. LiquidCool Solutions, Green Revolution, and 3M are among the pioneers of this technology. Each system works a bit differently, but the basic idea is to submerge the motherboards in tanks filled with nonconductive fluid, which absorbs the heat generated by the processors.
LiquidCool Solutions, for example, uses an enclosed server module and pumps dielectric fluid through the server enclosure. Green Revolution uses a tub full of dielectric oil and circulates the liquid through the tubs. 3M also uses the tub approach, but the fluid boils and then is condensed to reject the heat.
By using liquid-based cooling at the server level, the need for air-conditioning is greatly reduced, or even eliminated in some climates. The same goes for traditional HVAC equipment and systems—chillers, fan units, raised floors, and so on.
The Allied Control 500 kW immersion-cooled data center in Hong Kong is capable of delivering a PUE of just 1.02. The standard, 19-inch server racks use 3M Novec Engineered Fluids to enable tight component packaging for greater computing power in less space, according to Allied. Its open-bath design permits easy access to hardware and eliminates the need for pressure vessel enclosures and charging/recovery systems. PHOTO: COURTESY ALLIED CONTROL
“In most parts of the world, compressorized cooling would not be required with immersive cooling, since the liquid temperatures can be at a level where direct heat rejection using outdoor condensers or cooling towers would be sufficient,” says Thomas Squillo, PE, LEED AP, Vice President with Environmental Systems Design, who is currently researching the technology for the firm’s data center clients. “The fan energy is also eliminated, both in the HVAC system and in the server itself. Fluid pumping energy is very low.”
Other advantages of the cooling technology, according to Squillo:
• Increased performance and service life of the computer chips by eliminating heat buildup and problems related to contaminated air and dust.
• Ability to deploy data centers in extremely harsh environments without greatly impacting energy performance.
• Potential construction cost savings by downsizing or eliminating traditional HVAC systems.
Other than a few pilot projects, including a Bitcoin mining data center in Hong Kong and a Lawrence Berkeley National Laboratory-led installation in Chippewa Falls, Wis., immersive cooling technology is largely untested. A year into the Bitcoin pilot, the data center operator reported a 95% reduction in cooling costs.
AEC professionals are starting to realize the potential for immersive cooling, especially for high-performance computing centers and consolidated, high-density data centers.
“Large data centers that have many homogenous machines at high density—like those operated by Internet and cloud providers—are a good application,” says Squillo. “Small footprint and minimal energy use are very important due to the volume of servers. These can be deployed in remote areas where space and energy are cheap, but where air quality may be a concern, without having to worry about the data center air.”
TRICKY DESIGN CONSIDERATIONS
Before the technology can be implemented, says Squillo, several nettlesome design factors specific to immersive cooling have to be addressed:
• Piping distribution to the racks and cooling units requires redundancy and valving to accommodate equipment maintenance without disrupting server performance.
• Additional equipment and space are needed to drain fluid from the tanks for server maintenance.
• Local code requirements may limit the amount of fluid that can be stored in a single room.
• For the foreseeable future, it’s unlikely that a large data center would be 100% liquid-immersion cooled. This means provisions will have to be made for both air- and liquid-cooling systems, which will require additional space in the data hall and mechanical room.
“I think that some form of this technology will definitely be the direction the data center market will take in the future,” says Squillo. “The market just needs to mature enough for owners to trust the technology and demand servers that are designed for a particular type of liquid cooling. In the short term, I see large companies and server manufacturers doing small-scale installations to test the concept, before wanting to implement it at a large scale.”
Related Stories
| Nov 7, 2022
Mixed-use tower in China features world’s highest outdoor pool
Guangxi China Resources Tower, a new 403-meter-tall (1,322 feet) skyscraper in Nanning, China features the world’s highest outdoor pool—at 323 meters (1,060 feet) above grade.
Building Team | Nov 3, 2022
More than half of U.S. contractors say finding skilled workers is big barrier to their growth
More than half of U.S. contractors (55%) say finding enough skilled workers is one of the biggest barriers to growing their business, according to a DEWALT Powering the Future Survey.
Building Materials | Nov 2, 2022
Design for Freedom: Ending slavery and child labor in the global building materials sector
Sharon Prince, Founder and CEO of Grace Farms and Design for Freedom, discusses DFF's report on slavery and enforced child labor in building products and materials.
Codes and Standards | Nov 2, 2022
New York City construction official wants to boost design-build
The new associate commissioner of alternative delivery in New York City’s Department of Design and Construction aims to encourage more design-build project delivery in the city.
University Buildings | Nov 2, 2022
New Univ. of Calif. Riverside business school building will support hybrid learning
A design-build partnership of Moore Ruble Yudell and McCarthy Building Companies will collaborate on a new business school building at the University of California at Riverside.
Building Team | Nov 1, 2022
Nonresidential construction spending increases slightly in September, says ABC
National nonresidential construction spending was up by 0.5% in September, according to an Associated Builders and Contractors analysis of data published today by the U.S. Census Bureau.
40 Under 40 | Nov 1, 2022
40 Under 40 class of 2022 winners: Meet the architects
Of the up-and-coming AEC professionals to be named 40 Under 40 class of 2022 winners by the editors of Building Design+Construction, 22 make their living in the architecture profession.
K-12 Schools | Nov 1, 2022
Safety is the abiding design priority for K-12 schools
With some exceptions, architecture, engineering, and construction firms say renovations and adaptive reuse make up the bulk of their work in the K-12 schools sector.
| Nov 1, 2022
Updated Florida building codes helped newer homes withstand Hurricane Ian
Newer homes seemed to fare much better than older structures during Hurricane Ian, suggesting that updated Florida building codes made a difference.
Wood | Nov 1, 2022
A European manufacturer says its engineered wood products can store carbon for decades
Metsä Wood, a Finland-based manufacturer of engineered wood products, says its sustainable, material-efficient products can store carbon for decades, helping to combat climate change.