In the rush to slash energy consumption in power-hungry data centers, design teams, equipment manufacturers, and tech companies have been developing clever, low-energy cooling solutions—from Facebook’s open-rack server setup with exposed motherboards, to Skanska’s eOPTI-TRAX liquid refrigerant coil system, to Google’s evaporative cooling schemes.
Solutions like these have helped data center facility operators achieve unprecedented energy performance levels, with power utilization effectiveness (PUE) ratios dipping below 1.10 in some instances. This means that less than 10% of the total energy consumption in a facility is attributed to noncomputing functions, such as air-conditioning and lighting.
Now, a new technology promises to push the limits of data center energy efficiency even further. Called immersive cooling, it uses a liquid instead of air to cool the servers. LiquidCool Solutions, Green Revolution, and 3M are among the pioneers of this technology. Each system works a bit differently, but the basic idea is to submerge the motherboards in tanks filled with nonconductive fluid, which absorbs the heat generated by the processors.
LiquidCool Solutions, for example, uses an enclosed server module and pumps dielectric fluid through the server enclosure. Green Revolution uses a tub full of dielectric oil and circulates the liquid through the tubs. 3M also uses the tub approach, but the fluid boils and then is condensed to reject the heat.
By using liquid-based cooling at the server level, the need for air-conditioning is greatly reduced, or even eliminated in some climates. The same goes for traditional HVAC equipment and systems—chillers, fan units, raised floors, and so on.
The Allied Control 500 kW immersion-cooled data center in Hong Kong is capable of delivering a PUE of just 1.02. The standard, 19-inch server racks use 3M Novec Engineered Fluids to enable tight component packaging for greater computing power in less space, according to Allied. Its open-bath design permits easy access to hardware and eliminates the need for pressure vessel enclosures and charging/recovery systems. PHOTO: COURTESY ALLIED CONTROL
“In most parts of the world, compressorized cooling would not be required with immersive cooling, since the liquid temperatures can be at a level where direct heat rejection using outdoor condensers or cooling towers would be sufficient,” says Thomas Squillo, PE, LEED AP, Vice President with Environmental Systems Design, who is currently researching the technology for the firm’s data center clients. “The fan energy is also eliminated, both in the HVAC system and in the server itself. Fluid pumping energy is very low.”
Other advantages of the cooling technology, according to Squillo:
• Increased performance and service life of the computer chips by eliminating heat buildup and problems related to contaminated air and dust.
• Ability to deploy data centers in extremely harsh environments without greatly impacting energy performance.
• Potential construction cost savings by downsizing or eliminating traditional HVAC systems.
Other than a few pilot projects, including a Bitcoin mining data center in Hong Kong and a Lawrence Berkeley National Laboratory-led installation in Chippewa Falls, Wis., immersive cooling technology is largely untested. A year into the Bitcoin pilot, the data center operator reported a 95% reduction in cooling costs.
AEC professionals are starting to realize the potential for immersive cooling, especially for high-performance computing centers and consolidated, high-density data centers.
“Large data centers that have many homogenous machines at high density—like those operated by Internet and cloud providers—are a good application,” says Squillo. “Small footprint and minimal energy use are very important due to the volume of servers. These can be deployed in remote areas where space and energy are cheap, but where air quality may be a concern, without having to worry about the data center air.”
TRICKY DESIGN CONSIDERATIONS
Before the technology can be implemented, says Squillo, several nettlesome design factors specific to immersive cooling have to be addressed:
• Piping distribution to the racks and cooling units requires redundancy and valving to accommodate equipment maintenance without disrupting server performance.
• Additional equipment and space are needed to drain fluid from the tanks for server maintenance.
• Local code requirements may limit the amount of fluid that can be stored in a single room.
• For the foreseeable future, it’s unlikely that a large data center would be 100% liquid-immersion cooled. This means provisions will have to be made for both air- and liquid-cooling systems, which will require additional space in the data hall and mechanical room.
“I think that some form of this technology will definitely be the direction the data center market will take in the future,” says Squillo. “The market just needs to mature enough for owners to trust the technology and demand servers that are designed for a particular type of liquid cooling. In the short term, I see large companies and server manufacturers doing small-scale installations to test the concept, before wanting to implement it at a large scale.”
Related Stories
Urban Planning | Apr 5, 2022
The art of master planning, with Mike Aziz of Cooper Robertson
Mike Aziz, AIA, LEED AP, Partner and Director of Urban Design with Cooper Robertson, discusses his firm's design for the redevelopment of a Connecticut town's riverfront.
Multifamily Housing | Apr 5, 2022
New Covenant House New York contains multiple services for youth in crisis
The new Covenant House New York, a crisis shelter for homeless youth in the Hell’s Kitchen neighborhood, provides a temporary home and multiple services for young people.
Sponsored | BD+C University Course | Apr 1, 2022
Video surveillance systems for multifamily housing projects
This introductory course provides detailed technical information and advice from security expert Michael Silva, CPP, on designing a video surveillance system for multifamily housing communities – apartments, condominiums, townhouses, or senior living communities. Technical advice on choosing the right type of cameras and optimizing the exterior lighting for their use is offered.
K-12 Schools | Apr 1, 2022
Charleston County’s award-winning career and technical education high school
BD+C Executive Editor Rob Cassidy talks with the team behind the award-winning Cooper River Center for Advanced Studies, a Career|Technical Education high school in Charleston County, S.C.
Modular Building | Mar 31, 2022
Rick Murdock’s dream multifamily housing factory
Modular housing leader Rick Murdock had a vision: Why not use robotic systems to automate the production of affordable modular housing? Now that vision is a reality.
Multifamily Housing | Mar 29, 2022
Here’s why the U.S. needs more ‘TOD’ housing
Transit-oriented developments help address the housing affordability issue that many cities and suburbs are facing.
Contractors | Mar 28, 2022
Amid supply chain woes, building teams employ extreme procurement measures
Project teams are looking to eliminate much of the guesswork around product availability and price inflation by employing early bulk-purchasing measures for entire building projects.
Reconstruction & Renovation | Mar 28, 2022
Is your firm a reconstruction sector giant?
Is your firm active in the U.S. building reconstruction, renovation, historic preservation, and adaptive reuse markets? We invite you to participate in BD+C's inaugural Reconstruction Market Research Report.
Legislation | Mar 28, 2022
LEED Platinum office tower faces millions in fines due to New York’s Local Law 97
One Bryant Park, also known as the Bank of America Tower, in Manhattan faces an estimated $2.4 million in annual fines when New York City’s York’s Local Law 97 goes into effect.
Healthcare Facilities | Mar 25, 2022
Health group converts bank building to drive-thru clinic
Edward-Elmhurst Health and JTS Architects had to get creative when turning an American Chartered Bank into a drive-thru clinic for outpatient testing and vaccinations.