A recent survey of AEC firms and real estate owners and developers found a strong majority that had deployed off-site construction in the previous 12 months and planned to utilize it to a greater extent going forward.
The Off-Site Construction Council of the National Institute of Building Sciences in Washington, D.C. conducted its 2018 Off-Site Construction Industry Survey as a follow-up to a 2014 survey to gauge the industry’s interest in off-site construction, which it defines as the planning, design, fabrication, and assembly of building elements at a location other than their final point of assembly onsite.
Ryan Smith of Washington State University and Kambaja Tarr of the University of Utah conducted and compiled the latest survey for NIBS.
“With the ongoing shortage of skilled craft workers (which exceeded two million in 2017), prefabrication in a controlled, off-site environment may become a necessity for many U.S. contractors attempting to remain competitive with a lower-skilled workforce,” the survey states. But as with any new process or technology innovation, and despite growing demand, ”uncertainties accompany the utilization of off-site construction.”
The commercial, multifamily and healthcare sectors are where off-site construction has been finding its greatest demand. Image: NIBS
A total of 205 participants responded to the 2018 Off-Site Construction Industry survey, versus 312 respondents to the 2014 poll. The participating companies provide a variety of different services, including construction management/general contracting (24.75% in 2018; 46.7% in 2014), engineering (21.72% and 38.3%), trade contracting (2.53% and 27.3%), architecture (87.88% and 15%), and owners/developers (10.1% and 8.3%).
Nearly nine of 10 respondents to the 2018 survey (87.72%) had used off-site fabricated components to some degree over the previous 12 months, and more than eight in 10 (81.63%) expected to engage off-site construction more often or the same amount in the following 12 months. (Both percentages were down slightly from the 2014 survey.)
The primary benefit identified in both surveys is a reduced overall project schedule, specifically the duration of the construction phase.
For more than three fifths of respondents (63.22%) designers, architects and engineers were the primary decision makers about when off-site construction is implemented, followed by construction managers or general contractors (47.67%), clients (41.97%), and others, primarily subcontractors (21.24%).
Keeping projects on schedule is where companies that deploy off-site construction have been seeing the greatest benefit. Image: NIBS
Interestingly, however, respondents stated that the most significant barrier to off-site construction is the culture of design and construction in general. Comments indicated that late design changes, lack of collaboration and an adversarial climate for project delivery leads to difficulties in realizing the benefits of off-site construction.
The survey notes that the building component fabrication industry is still maturing and needs more time to integrate effectively with site-built work. In addition, contractors are still learning how to manage off-site products for assembly on-site.
Transportation is another significant barrier: specifically, how far away a factory is located from the construction site.
Respondents in both surveys qualitatively noted that some projects, particularly those with long spans, may not be suited for the use of pre-fabricated elements, and that each project has unique requirements that must be met through an appropriate technical solution.
Related Stories
Mixed-Use | Apr 22, 2022
San Francisco replaces a waterfront parking lot with a new neighborhood
A parking lot on San Francisco’s waterfront is transforming into Mission Rock—a new neighborhood featuring rental units, offices, parks, open spaces, retail, and parking.
Legislation | Apr 21, 2022
NIMBYism in the Sunbelt stymies new apartment development
Population growth in Sunbelt metro areas is driving demand for new apartment development, but resistance is growing against these projects.
Building Team | Apr 20, 2022
White House works with state, local governments to bolster building performance standards
The former head of the U.S. Green Building Council says the Biden Administration’s formation of the National Building Performance Standards Coalition is a “tremendous” step in the right direction to raise building performance standards in the U.S.
Market Data | Apr 20, 2022
Pace of demand for design services rapidly accelerates
Demand for design services in March expanded sharply from February according to a new report today from The American Institute of Architects (AIA).
Multifamily Housing | Apr 20, 2022
A Frankfurt tower gives residents greenery-framed views
In Frankfurt, Germany, the 27-floor EDEN tower boasts an exterior “living wall system”: 186,000 plants that cover about 20 percent of the building’s facade.
Healthcare Facilities | Apr 19, 2022
6 trends to watch in healthcare design
As the healthcare landscape continues to evolve, IMEG’s healthcare leaders from across the country are seeing several emerging trends that are poised to have wide-ranging impacts on facility design and construction. Following are six of the trends and strategies they expect to become more commonplace in 2022 and the years to come.
Energy-Efficient Design | Apr 19, 2022
A prefab second skin can make old apartments net zero
A German startup is offering a new way for old buildings to potentially reach net-zero status: adding a prefabricated second skin.
Concrete Technology | Apr 19, 2022
SGH’s Applied Science & Research Center achieves ISO 17025 accreditation for concrete testing procedures
Simpson Gumpertz & Heger’s (SGH) Applied Science & Research Center recently received ISO/IEC17025 accreditation from the American Association for Laboratory Accreditation (A2LA) for several concrete testing methods.
Senior Living Design | Apr 19, 2022
Affordable housing for L.A. veterans and low-income seniors built on former parking lot site
The Howard and Irene Levine Senior Community, designed by KFA Architecture for Mercy Housing of California, provides badly needed housing for Los Angeles veterans and low-income seniors
Building Team | Apr 18, 2022
Shive-Hattery Acquires WSM Architects
Shive-Hattery announces that it has acquired WSM Architects, Inc., a 13-person architecture firm in Tucson, Arizona.