A new BSL-3 public-safety lab debuts in Vermont

The Vermont Department of Health and the University of Vermont in late October held ribbon-cutting ceremonies for a 60,000-sf public health laboratory that is nearly twice the size of the 62-year-old lab it replaces. The laboratory will be used to perform a wide range of analyses to detect biological, toxicological, chemical, and radiological threats to the health of the population, from testing for rabies, West Nile, pertussis and salmonella to water and food contaminants.

The new $31 million facility, located at the Colchester Business and Technology Park, took 18 months from its notice to proceed to its completion. It is distinguished by highly specialized Biosafety Level 3 and Animal Biosafety Level 3 (BSL-3 and ABSL-3) laboratories, as well as high-performance building enclosure, mechanical, electrical, plumbing and fire suppression systems to conduct specialized laboratory work.

That mechanical system accounted for about 40% of the project’s total cost, and posed the biggest installation challenge for Vermont-based PC Construction, the contractor on this project, according to Matt Cooke, PC’s senior project manager. “The building’s ‘penthouse’ is all mechanical, and the facility is jammed-packed with air recovery and exchange equipment.

He says that “to make everything fit,” PC and the Building Team did extensive BIM modeling That team consisted of HDR (architectural design), Scott & Partners (exterior envelope), Krebs & Lansing (civil engineering), Zero by Design (energy consultation), as well as the State of Vermont Department of Building and General Services and the university (owners).

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PC Construction has built a number “clean rooms” in the past, but nothing as elaborate as this facility, which includes one of the few BSL3 labs in the country, says Cooke. He notes that some of the lab space requires zero leakage, so everything—including the electrical boxes and windows—needed to be sealed. Cooke adds that what also makes the facility unique are its “systems and automated controls” for the anterooms and air exchange machinery.

The building sits on a foundation supported by 180 H-piles that are driven to depths of between 70 and 90 feet. The original plans called for piles that would only need to be 60 to 65 feet deep. “But once we got out there and started drilling,” Cooke says PC found that the geological survey hadn’t sufficiently taken into account the location of underground rocks, which dictated far-deeper piles.

The facility design called for its six flue-gas stacks to be 75 feet above ground, which required FAA approval and a non-reflective coating due to their height and proximity to Burlington International Airport.

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