As the student population rose at Appalachian State University in Boone, N.C., so did the demand for housing. Because residence officials at the school needed to have a new dormitory in place for the upcoming academic year—and use a method in line with the school’s focus on sustainability—modular construction was the logical choice for one of two dorms on campus.
“After visiting other campuses, we decided a modular style project was the correct approach,” said Tom Kane, director of University Housing.
By using modular, the university was able to open a dorm a full year earlier than a similar dorm built at the same time with traditional construction. The traditional dorm, a 333-bed suite style hall, opened in August 2012. The modular facility, a 460-bed complex, was finished in just nine months and was ready for students by August 2011.
Even though the project was completed quickly, construction was not without challenges.
“Coordinating the transport of the units to the site without interrupting traffic on campus was a concern from the very beginning because of the sharp turn and incline entering the site,” said project manager Dustin Hunter of Hunter Saak Modular. “Safety was our number one concern from the very beginning.”
Once finished, Mountaineer Hall became a beautiful home for students. The 97,000-sf, brick-exterior facility features two-person hotel style rooms with individual bathrooms for increased student privacy. Common areas on each floor lend a feeling of community between the residents.
Not only is the dorm attractive and comfortable, it is LEED Gold certified. The facility received a total of 68 points based on its energy-saving and sustainability features. (Sixty-five points are needed to receive Gold certification). LEED-certified homes complete a technically rigorous process that often includes a home energy (HERS) rating and onsite inspections to verify that the home is built to be energy and water efficient, environmentally sound and a healthier place to live.
The building’s energy and water conserving features include energy-efficient, tinted windows and a 40-panel solar thermal system to provide hot water.? Site stewardship involved erosion control measures taken during construction, landscaping and storm water controls.
Mold-resistant drywall was used throughout the entire building, improving future indoor air quality. The same type of drywall was placed throughout the building to reduce the amount of drywall waste.
Pre-built floor assembly was utilized at the factory to lessen production time. Identical boxes with an average size of 12- x 64- x 10-ft allowed for shortened production and installation time. The dormitory was 80 percent complete when it arrived on site, lessening the time spent on trim work and finishing on site.
All utility chases were designed to be accessed from the building exterior, eliminating unnecessary down time when crane setting the units. The modules were set and sealed in 12 days.
With its outstanding design features, Mountaineer Hall received Honorable Mention in the Permanent Commercial Housing: Over 10,000 Square Feet category in the Modular Building Institute’s 2012 Awards of Distinction. The modular contractor on the project was Hunter Saak Modular with affiliates Clayton Building Solutions and R&S Tavares.
For more information about the project, visit Hunter Saak Modular.
The Modular Building Institute (MBI) is the international non-profit trade association serving the modular construction industry. Members are suppliers, manufacturers and contractors engaged in all aspects of modular projects from complex multi-story solutions to temporary accommodations.
As the Voice of Commercial Modular Construction, it is MBI's mission to expand the use of offsite construction through innovative construction practices, outreach and education to the construction community and customers, and recognition of high quality modular designs and facilities. To learn more about modular construction, go to www.modular.org. +
Related Stories
Architects | May 23, 2023
Ware Malcomb hires Francisco Perez-Azua as Director, Interior Architecture & Design, in its Miami office
Ware Malcomb hires Francisco Perez-Azua as Director, Interior Architecture & Design, in its Miami office.
K-12 Schools | May 22, 2023
The revival of single-building K-12 schools
Schools that combine grades PK through 12 are suddenly not so uncommon. Education sector experts explain why.
Architects | May 19, 2023
Snøhetta architects make a bid to unionize the firm's New York studio
Employees at the New York office of architecture firm Snøhetta have filed a petition with the National Labor Relations Board (NLRB) to unionize the studio. Snøhetta employees’ action marks the third time architects at a private-sector architecture studio in the U.S. took that step.
Healthcare Facilities | May 19, 2023
A new behavioral health facility in California targets net zero energy
Shortly before Mental Health Awareness Month in May, development and construction firm Skanska announced the topping out of California’s first behavioral health facility—and the largest in the nation—to target net zero energy. Located in Redwood City, San Mateo County, Calif., the 77,610-sf Cordilleras Health System Replacement Project is slated for completion in late 2024.
Government Buildings | May 18, 2023
GSA launches first biennial construction award program
Today, the U.S. General Services Administration (GSA) announced the new biennial GSA Construction Award program, which is seeking submissions this summer. The program was created to honor outstanding achievements in construction, with a focus on quality and craftsmanship, collaboration and team dynamics, sustainability, innovation, and technology. The first Construction Awards ceremony will take place in 2024.
K-12 Schools | May 17, 2023
Designing K-12 schools for students and safety
While bullying, mental health, and other acts of violence are all too common in schools today, designers have shown that smart and subtle preventive steps can make a big difference. Clark Nexsen’s Becky Brady shares how prevention and taking action at the design level can create safe and engaging learning environments.
Affordable Housing | May 17, 2023
Affordable housing advocates push for community-owned homes over investment properties
Panelists participating in a recent webinar hosted by the Urban Institute discussed various actions that could help alleviate the nation’s affordable housing crisis. Among the possible remedies: inclusionary zoning policies, various reforms to increase local affordable housing stock, and fees on new development to offset the impact on public infrastructure.
University Buildings | May 17, 2023
New UC Irvine health sciences building supports aim to become national model for integrative health
The new College of Health Sciences Building and Nursing & Health Sciences Hall at the University of California Irvine supports the institution’s goal of becoming a national model for integrative health. The new 211,660-sf facility houses nursing, medical doctorate, pharmacy, philosophy, and public health programs in a single building.
Sponsored | Building Enclosure Systems | May 16, 2023
4 steps to a better building enclosure
Dividing the outside environment from the interior, the building enclosure is one of the most important parts of the structure. The enclosure not only defines the building’s aesthetic, but also protects occupants from the elements and facilitates a comfortable, controlled climate. With dozens of components comprising the exterior assemblies, from foundation to cladding to roof, figuring out which concerns to address first can be daunting.
Multifamily Housing | May 16, 2023
Legislators aim to make office-to-housing conversions easier
Lawmakers around the country are looking for ways to spur conversions of office space to residential use.cSuch projects come with challenges such as inadequate plumbing, not enough exterior-facing windows, and footprints that don’t easily lend themselves to residential use. These conditions raise the cost for developers.
