In Southern California’s Rancho Mission Viejo (RMV), Fire Station 67 has been designed and constructed as a prefab, modular build—enabling faster completion and future reconfiguration.
Designed by Seattle-based Wittman Estes, the 4,667-sf station was prefabricated offsite as 10 modules that were then assembled onsite. The offsite fabrication and rapid assembly led to a streamlined design, documentation, and permitting process. This approach allowed for parallel site development work in California and factory construction in Nevada, resulting in a construction timeline of six months.
Fire Station 67: Modular System
The modular system also allows for relocation and reconfiguration. The sturdy, durable steel modules can be easily transported and rearranged for possible future uses, such as an environmental learning center for RMV.
Fire Station 67 includes a vehicle bay for two fire trucks, six sleeping rooms, a day room, kitchen/dining room, dispatch/workspace, and a captain’s office. The 12-foot modules were assembled around a shaded, semi-protected central courtyard.
Construction Strategy
The building configuration enables the firefighters to serve the public quickly while also feeling calm and privacy. The north-facing public entry, captain’s office, and dispatch room face the neighborhood. The more active areas, including break room, kitchen, and fitness rooms, face east toward the firetrucks. And the sleeping rooms and bathrooms are located in a quiet zone in the west. The firetruck bay is painted bright red, while the interior spaces have a neutral, tranquil palette.
In response to climate change and the rising risk of wildfires, the prefab structure is clad in fireproof, corrugated steel siding. To improve indoor air quality, Wittman Estes designed an open-air apparatus bay to bring in fresh outside air and eliminate the need for large exhaust machines.
On the Building Team:
Clients: Orange County Fire Authority and Rancho Mission Viejo
Architect: Wittman Estes
Interior designer: Birsel+Seck
Structural engineer: DCI Engineers
Landscape architect: Land Concern
Civil engineer: Fuscoe Engineering
GC: Xtreme Cubes
Related Stories
Affordable Housing | Feb 15, 2023
2023 affordable housing roundup: 20+ multifamily projects
In our latest call for entries, Building Design+Construction collected over 20 multifamily projects with a focus on affordable housing. Here is a comprehensive list of all projects in alphabetical order.
Data Centers | Feb 6, 2023
Modular electric rooms are the new normal
Southland Industries breaks down the prefabrication benefits of Modular Electric Rooms (MERs).
Multifamily Housing | Feb 3, 2023
HUD unveils report to help multifamily housing developers overcome barriers to offsite construction
The U.S. Department of Housing and Urban Development, in partnership with the National Institute of Building Sciences and MOD X, has released the Offsite Construction for Housing: Research Roadmap, a strategic report that presents the key knowledge gaps and research needs to overcome the barriers and challenges to offsite construction.
Augmented Reality | Jan 27, 2023
Enhancing our M.O.O.D. through augmented reality therapy rooms
Perkins Eastman’s M.O.O.D. Space aims to make mental healthcare more accessible—and mental health more achievable.
Products and Materials | Jan 18, 2023
6 innovative products for multifamily developments
Here are six innovative products for various multifamily developments, including a condominium-wide smart electrical system, heavy-duty aluminum doors, and prefabricated panels.
Modular Building | Jan 9, 2023
How modular solutions can help address skyrocketing construction costs
Modular builder Joshua Mensinger details three ways modular solutions aid in lowering construction costs.
Modular Building | Nov 22, 2022
FullStack Modular prepares to begin work on its first California project
It will supply 200 complete modules for Treehouse Hotel’s first U.S. property.
Giants 400 | Aug 29, 2022
Top 110 Multifamily Sector Contractors + CM Firms for 2022
Suffolk Construction, Clark Group, AECOM, and Whiting-Turner top the ranking of the nation's largest multifamily housing sector contractors and construction management (CM) firms for 2022, as reported in Building Design+Construction's 2022 Giants 400 Report. Note: This ranking includes all multifamily sector work, including apartments, condos, student housing, and senior living facilities.
Daylighting | Jul 15, 2022
Tubular system provides daylight for modular school with small windows
Tubular system provides daylight for modular school with small windows.
Healthcare Facilities | Jun 20, 2022
Is telehealth finally mainstream?
After more than a century of development, telehealth has become a standard alternative for many types of care.