After nearly half a century of use, Southminster Presbyterian Church’s steel window frames and single glass pane windows were in deplorable condition.
“About all they did was keep the rain and snow out but they let in all the heat and all the cold all of the time,” said the Rev. Dr. Daniel B. Merry, senior pastor, Southminster Presbyterian Church in Mt. Lebanon, a Pittsburgh suburb.
New windows would need to not only stand the test of time, but also accommodate the aesthetics of an architecturally historic church. The Norman Gothic style church was originally designed by renowned architect Thomas Pringle and built in 1928. An additional wing for educational programs and offices was added in the early 1950s. The educational wing includes the approximately 350 steel frame windows that needed to be replaced.
After receiving several bids from different companies, the Rev. Merry and Southminster Presbyterian Church chose GThurm windows from Graham Architectural Products.
“We thought GThurm windows were the best insulating window, and far superior to aluminum windows and their insulation value,” said the Rev. Merry. “We believe it is cutting-edge technology. We’d rather be on the front of the curve than the back of the curve.”
Graham Architectural Products’ GThurm high-efficiency windows are the first American-made, architecturally rated windows (AW) to feature thermal transmission measures as low as U 0.15 (R 7) using readily available insulating glass. The window lineals, which were created using the G2RP glass-reinforced polyurethane pultrusion process, offer improved dimensional stability, durability, thermal insulation and environmental friendliness over traditional windows. The polyurethane used to produce G2RP reinforced glass fibers is a unique polyurethane resin supplied by Bayer MaterialScience LLC that contains no volatile organic compounds (VOCs). Graham Architectural Products is a member of Bayer’s EcoCommercial Building (ECB) Network that strives to make net-zero energy buildings possible by bringing together leading companies that provide state-of-the-art product and service technologies.
“One of the primary benefits of the GThurm material technology is the lack of heat conduction,” said Jim Eisenbeis, director of marketing, Graham Architectural Products. “Aluminum is 700 times more heat conductive than our material, which is bad if you want to keep heat in or out of the building.”
Harry George, manager, new markets, Bayer MaterialScience LLC, said: “In this project, replacing the window frames alone provides significantly better thermal conductivity than the old steel frames. The GThurm product provides a more energy efficient window than a thermally broken aluminum window, or a steel frame window.”
Gibsonia, Pa.-based Windows Systems Inc. removed the old windows and installed the new models. The steel casement windows, originally installed with a fin that goes between the exterior stone and interior block wall, required an elaborate removal process, said Drake Core, vice president, Window Systems Inc.
One of the most important challenges was retaining the sight lines of the building even as the church requested a reduction of operable windows with fixed windows.
“This created a sight line issue,” Core said. “If one window opens and another one doesn’t, that affects the look from the outside due to the differing thickness. We downsized the fixed window and added to it so that it replicates an operable window and maintains a uniform appearance.”
Additionally, the presence of an on-site daycare facility required the installers to meet federal “renovate, repair, paint” regulations for lead paint. Core and his team went a step further and hired an outside consulting firm to monitor air quality and surfaces during and after the installation.
With those challenges solved, the installation of the new windows was cut and dried, he said. “It’s pretty much the same installation process as traditional aluminum windows,” Core said.
The newly installed windows offered an unexpected benefit for those who work in the church offices. The church is located at the corner of a busy main street and a cobblestone road. Two elementary schools and an emergency services department with a loud siren are also nearby. As such, the ambient neighborhood noise was often evident to people inside the church.
“After the project was completed, the first thing I noticed was the sound,” said the Rev. Merry. “The GThurm windows are so tight and well insulated that the quiet in the office and educational areas was immediately noticeable.
“And when the heat index soared to higher than 100 degrees for several days during a July 2011 heat wave, the offices with air conditioning units absolutely stayed cooler with the new windows than they had with the previous steel casement windows.”
Additionally, the windows provide not only improved insulation value but also superior strength. This is achieved through a pultrusion process in which 80 percent continuous stranded glass content is combined with 20 percent resin to produce window lineals, Eisenbeis explained.
Polyurethane chemistry offers many benefits over the chemistries traditionally used in the pultrusion process. Not only can polyurethane chemistries be customized on a project-by-project basis to provide greater strength, as well as better working and performance characteristics than polyesters, vinyl esters and epoxies; polyurethane resins are also free of the hazardous styrene emissions common to polyesters and vinyl esters.
Unlike traditional fiberglass window lineals, the GThurm window lineals pultruded with the G2RP require no additional reinforcement for structural integrity. The unique process allows for lightweight framing with superior structural performance and a thermal performance nearly triple that of ordinary architecturally-rated window products. The production of GThurm lineals is expected to use less energy per pound of raw materials than comparable aluminum designs, supporting a sustainable design.
“As government regulations ratchet up requirements for window insulation values, it will be increasingly difficult to install aluminum windows and meet requirements,” said Core. “The Southminster Presbyterian Church project demonstrates the viability of this new window technology.” +
Related Stories
| Aug 11, 2010
Design firms slash IT spending in 2009
Over half of architecture, engineering, and environmental consulting firms (55%) are budgeting less for information technology in 2009 than they did in 2008, according to a new report from ZweigWhite. The 2009 Information Technology Survey reports that firms' 2009 IT budgets are a median of 3.3% of net service revenue, down from 3.6% in 2008. Firms planning to decrease spending are expected to do so by a median of 20%.
| Aug 11, 2010
A glimmer of hope amid grim news as construction employment falls in most states, metro areas
The construction employment picture brightened slightly with 18 states adding construction jobs from April to May according to a new analysis of data released today by the Bureau of Labor Statistics (BLS). However, construction employment overall continued to decline, noted Ken Simonson, the chief economist for the Associated General Contractors of America.
| Aug 11, 2010
Thom Mayne unveils 'floating cube' design for the Perot Museum of Nature and Science in Dallas
Calling it a “living educational tool featuring architecture inspired by nature and science,” Pritzker Prize Laureate Thom Mayne and leaders from the Museum of Nature & Science unveiled the schematic designs and building model for the Perot Museum of Nature & Science at Victory Park. Groundbreaking on the approximately $185 million project will be held later this fall, and the Museum is expected to open by early 2013.
| Aug 11, 2010
SOM's William F. Baker awarded Fritz Leonhardt Prize for achievement in structural engineering
In recognition of his engineering accomplishments, which include many of the tallest skyscrapers of our time, William F. Baker received the coveted Fritz Leonhardt Prize in Stuttgart, Germany. He is the first American to receive the prize.
| Aug 11, 2010
American Concrete Institute forms technical committee on BIM for concrete structures
The American Concrete Institute (ACI) announces the formation of a new technical committee on Building Information Modeling (BIM) of Concrete Structures.
| Aug 11, 2010
10 tips for mitigating influenza in buildings
Adopting simple, common-sense measures and proper maintenance protocols can help mitigate the spread of influenza in buildings. In addition, there are system upgrades that can be performed to further mitigate risks. Trane Commercial Systems offers 10 tips to consider during the cold and flu season.
| Aug 11, 2010
Reed Construction Data files corporate espionage lawsuit against McGraw-Hill Construction Dodge
Reed Construction Data (RCD), a leading construction information provider and a wholly-owned subsidiary of Reed Elsevier (NYSE:RUK, NYSE:ENL), today filed suit in federal court against McGraw-Hill Construction Dodge, a unit of The McGraw-Hill Companies, Inc. (NYSE:MHP). The suit charges that Dodge has unlawfully accessed confidential and trade secret information from RCD since 2002 by using a series of fake companies to pose as RCD customers.
| Aug 11, 2010
Jacobs, HOK top BD+C's ranking of the 75 largest state/local government design firms
A ranking of the Top 75 State/Local Government Design Firms based on Building Design+Construction's 2009 Giants 300 survey. For more Giants 300 rankings, visit http://www.BDCnetwork.com/Giants
| Aug 11, 2010
Brad Pitt’s foundation unveils 14 duplex designs for New Orleans’ Lower 9th Ward
Gehry Partners, William McDonough + Partners, and BNIM are among 14 architecture firms commissioned by Brad Pitt's Make It Right foundation to develop duplex housing concepts specifically for rebuilding the Lower 9th Ward in New Orleans. All 14 concepts were released yesterday.
| Aug 11, 2010
NAVFAC releases guidelines for sustainable reconstruction of Navy facilities
The guidelines provide specific guidance for installation commanders, assessment teams, estimators, programmers and building designers for identifying the sustainable opportunities, synergies, strategies, features and benefits for improving installations following a disaster instead of simply repairing or replacing them as they were prior to the disaster.