Less than a year after opening its ultra-green, hydropowered data center facility in Luleå, Sweden, Facebook is back at it in Mother Svea with yet another novel approach to data center design. In May, the tech giant broke ground on an expansion to its Luleå facility, which is rated as one of the most energy-efficient data centers in the world, with an average power usage effectiveness (PUE) of 1.05.
With Luleå 2, the company expects to achieve the same energy performance, but with a construction and deployment schedule that is roughly half its typical data center project. To do so, the Building Team is implementing Facebook’s newly developed Rapid Deployment Data Center (RDDC) concept, which utilizes modular and Lean design principles to streamline planning and construction, reduce the amount of materials, and create facilities that are more site-agnostic, according to Marco Magarelli, AIA, Architect, Datacenter R&D with Facebook.
“By deploying pre-manufactured assemblies, a majority of the components can be used interchangeably,” wrote Magarelli in a recent blog post on the RDDC concept. “It’s our hope that by standardizing the designs of our component assemblies, much like we do with OCP servers, we can deploy a unitized data center into almost any region in the world faster, leaner, and more cost effectively.”
Developed through the Facebook-initiated Open Compute Project, which aims to crowdsource data center design, the RDDC approach relies on two core prefab concepts:
Chassis assembly method. Pre-assembled steel frames 12 feet wide and 40 feet long serve as the “chassis,” on which the vital data center components—cable trays, power busways, containment panels, lighting, etc.—are bolted in a factory, much like an auto assembly line. The chassis are shipped to the site and mounted atop steel columns. The chassis are attached end to end to create the typical 60-foot-long cold aisle, with 10 feet of aisle space at each end. This series of connected chassis forms a “canopy,” under which the server racks reside.
“Unlike containerized solutions, which are a full volumetric approach that includes a floor, this idea focuses solely on the framework that exists above the racks, to avoid shipping the empty space that will eventually be occupied by the racks,” said Magarelli.
Flat-pack assemblies. This Ikea-like approach neatly packs the walls and ceiling panels into standard, 8-foot modules that are easily transportable to a site on a flatbed trailer without requiring special permits for wide loads. Standard building products like metal studs and preassembled, unitized containment panels are then erected on the site and are fully self-supporting.
The ceiling panels use Epicore metal deck product, which spans the 12-foot width of the cold aisle and racks. This serves the additional duty of carrying the loads of the trays, power bus, and light fixtures below it using a proprietary hanger clip for the threaded rods, according to Magarelli.
“Careful attention was paid to minimizing the number of unique components,” he wrote. “For example, 364 identical wall panels are used in each data hall.”
For more on Facebook’s Rapid Deployment Data Center method, visit: www.opencompute.org/blog/faster-leaner-smarter-better-data-centers.
Related Stories
Multifamily Housing | Feb 11, 2023
8 Gold and Platinum multifamily projects from the NAHB's BALA Awards
This year's top BALA multifamily winners showcase leading design trends, judged by eight industry professionals from across the country.
Multifamily Housing | Feb 10, 2023
Dallas to get a 19-story, 351-unit residential high-rise
In Dallas, work has begun on a new multifamily high-rise called The Oliver. The 19-story, 351-unit apartment building will be located within The Central, a 27-acre mixed-use development near the Knox/Henderson neighborhood north of downtown Dallas.
Sustainability | Feb 9, 2023
New guide for planning, designing, and operating onsite water reuse systems
The Pacific Institute, a global nonpartisan water think tank, has released guidance for developers to plan, design, and operate onsite water reuse systems. The Guide for Developing Onsite Water Systems to Support Regional Water Resilience advances circular, localized approaches to managing water that reduce a site’s water footprint, improve its resilience to water shortage or other disruptions, and provide benefits for local communities and regional water systems.
Office Buildings | Feb 9, 2023
Post-Covid Manhattan office market rebound gaining momentum
Office workers in Manhattan continue to return to their workplaces in sufficient numbers for many of their employers to maintain or expand their footprint in the city, according to a survey of more than 140 major Manhattan office employers conducted in January by The Partnership for New York City.
Giants 400 | Feb 9, 2023
New Giants 400 download: Get the complete at-a-glance 2022 Giants 400 rankings in Excel
See how your architecture, engineering, or construction firm stacks up against the nation's AEC Giants. For more than 45 years, the editors of Building Design+Construction have surveyed the largest AEC firms in the U.S./Canada to create the annual Giants 400 report. This year, a record 519 firms participated in the Giants 400 report. The final report includes 137 rankings across 25 building sectors and specialty categories.
University Buildings | Feb 8, 2023
STEM-focused Kettering University opens Stantec-designed Learning Commons
In Flint, Mich., Kettering University opened its new $63 million Learning Commons, designed by Stantec. The new facility will support collaboration, ideation, and digital technology for the STEM-focused higher learning institution.
Sustainability | Feb 8, 2023
A wind energy system—without the blades—can be placed on commercial building rooftops
Aeromine Technologies’ bladeless system captures and amplifies a building’s airflow like airfoils on a race car.
Codes and Standards | Feb 8, 2023
GSA releases draft of federal low embodied carbon material standards
The General Services Administration recently released a document that outlines standards for low embodied carbon materials and products to be used on federal construction projects.
University Buildings | Feb 7, 2023
Kansas City University's Center for Medical Education Innovation can adapt to changes in medical curriculum
The Center for Medical Education Innovation (CMEI) at Kansas City University was designed to adapt to changes in medical curriculum and pedagogy. The project program supported the mission of training leaders in osteopathic medicine with a state-of-the-art facility that leverages active-learning and simulation-based training.
Multifamily Housing | Feb 7, 2023
Multifamily housing rents flat in January, developers remain optimistic
Multifamily rents were flat in January 2023 as a strong jobs report indicated that fears of a significant economic recession may be overblown. U.S. asking rents averaged $1,701, unchanged from the prior month, according to the latest Yardi Matrix National Multifamily Report.