Less than a year after opening its ultra-green, hydropowered data center facility in Luleå, Sweden, Facebook is back at it in Mother Svea with yet another novel approach to data center design. In May, the tech giant broke ground on an expansion to its Luleå facility, which is rated as one of the most energy-efficient data centers in the world, with an average power usage effectiveness (PUE) of 1.05.
With Luleå 2, the company expects to achieve the same energy performance, but with a construction and deployment schedule that is roughly half its typical data center project. To do so, the Building Team is implementing Facebook’s newly developed Rapid Deployment Data Center (RDDC) concept, which utilizes modular and Lean design principles to streamline planning and construction, reduce the amount of materials, and create facilities that are more site-agnostic, according to Marco Magarelli, AIA, Architect, Datacenter R&D with Facebook.
“By deploying pre-manufactured assemblies, a majority of the components can be used interchangeably,” wrote Magarelli in a recent blog post on the RDDC concept. “It’s our hope that by standardizing the designs of our component assemblies, much like we do with OCP servers, we can deploy a unitized data center into almost any region in the world faster, leaner, and more cost effectively.”
Developed through the Facebook-initiated Open Compute Project, which aims to crowdsource data center design, the RDDC approach relies on two core prefab concepts:
Chassis assembly method. Pre-assembled steel frames 12 feet wide and 40 feet long serve as the “chassis,” on which the vital data center components—cable trays, power busways, containment panels, lighting, etc.—are bolted in a factory, much like an auto assembly line. The chassis are shipped to the site and mounted atop steel columns. The chassis are attached end to end to create the typical 60-foot-long cold aisle, with 10 feet of aisle space at each end. This series of connected chassis forms a “canopy,” under which the server racks reside.
“Unlike containerized solutions, which are a full volumetric approach that includes a floor, this idea focuses solely on the framework that exists above the racks, to avoid shipping the empty space that will eventually be occupied by the racks,” said Magarelli.
Flat-pack assemblies. This Ikea-like approach neatly packs the walls and ceiling panels into standard, 8-foot modules that are easily transportable to a site on a flatbed trailer without requiring special permits for wide loads. Standard building products like metal studs and preassembled, unitized containment panels are then erected on the site and are fully self-supporting.
The ceiling panels use Epicore metal deck product, which spans the 12-foot width of the cold aisle and racks. This serves the additional duty of carrying the loads of the trays, power bus, and light fixtures below it using a proprietary hanger clip for the threaded rods, according to Magarelli.
“Careful attention was paid to minimizing the number of unique components,” he wrote. “For example, 364 identical wall panels are used in each data hall.”
For more on Facebook’s Rapid Deployment Data Center method, visit: www.opencompute.org/blog/faster-leaner-smarter-better-data-centers.
Related Stories
| Dec 5, 2011
Fraser Brown MacKenna wins Green Gown Award
Working closely with staff at Queen Mary University of London, MEP Engineers Mott MacDonald, Cost Consultants Burnley Wilson Fish and main contractor Charter Construction, we developed a three-fold solution for the sustainable retrofit of the building.
| Dec 5, 2011
RJM Construction begins building Nova Classical Academy in St. Paul
As the general contractor, RJM is constructing the 94,000-sf building that will consolidate the St. Paul school’s two other locations.
| Dec 5, 2011
Gables Residential brings mixed-use building to Houston's Tanglewood area
The design integrates a detailed brick and masonry facade, acknowledging the soft pastel color palette of the surrounding Mediterranean heritage of Tanglewood.
| Dec 5, 2011
SchenkelShultz Architecture designs Dr. Phillips Charities Headquarters building in Orlando
The building incorporates sustainable architectural features, environmentally friendly building products, energy-efficient systems, and environmentally-sensitive construction practices.
| Dec 2, 2011
What are you waiting for? BD+C's 2012 40 Under 40 nominations are due Friday, Jan. 20
Nominate a colleague, peer, or even yourself. Applications available here.
| Dec 2, 2011
Legrand joins White House initiative to spur energy efficiency in commercial buildings
Company agrees to aggressive energy savings and reporting.
| Dec 2, 2011
Goody Clancy awarded Ohio State residential project
The project, which is focused on developing a vibrant on-campus community of learning for OSU undergraduates.
| Dec 1, 2011
Nauset Construction breaks ground on Massachusetts health care center
The $20 million project is scheduled to be completed by December 2012.
| Dec 1, 2011
Ground broken on first LEED Platinum designed school house built by volunteers
Phoenix public school receives the generous gift of a state-of-the-art building for student and community use.
| Dec 1, 2011
VLK Architects’ office receives LEED certification
The West 7th development, which houses the firm’s office, was designed to be LEED for Core & Shell, which gave VLK the head start on finishing out the area for LEED Silver Certification CI.