Less than a year after opening its ultra-green, hydropowered data center facility in Luleå, Sweden, Facebook is back at it in Mother Svea with yet another novel approach to data center design. In May, the tech giant broke ground on an expansion to its Luleå facility, which is rated as one of the most energy-efficient data centers in the world, with an average power usage effectiveness (PUE) of 1.05.
With Luleå 2, the company expects to achieve the same energy performance, but with a construction and deployment schedule that is roughly half its typical data center project. To do so, the Building Team is implementing Facebook’s newly developed Rapid Deployment Data Center (RDDC) concept, which utilizes modular and Lean design principles to streamline planning and construction, reduce the amount of materials, and create facilities that are more site-agnostic, according to Marco Magarelli, AIA, Architect, Datacenter R&D with Facebook.
“By deploying pre-manufactured assemblies, a majority of the components can be used interchangeably,” wrote Magarelli in a recent blog post on the RDDC concept. “It’s our hope that by standardizing the designs of our component assemblies, much like we do with OCP servers, we can deploy a unitized data center into almost any region in the world faster, leaner, and more cost effectively.”
Developed through the Facebook-initiated Open Compute Project, which aims to crowdsource data center design, the RDDC approach relies on two core prefab concepts:
Chassis assembly method. Pre-assembled steel frames 12 feet wide and 40 feet long serve as the “chassis,” on which the vital data center components—cable trays, power busways, containment panels, lighting, etc.—are bolted in a factory, much like an auto assembly line. The chassis are shipped to the site and mounted atop steel columns. The chassis are attached end to end to create the typical 60-foot-long cold aisle, with 10 feet of aisle space at each end. This series of connected chassis forms a “canopy,” under which the server racks reside.
“Unlike containerized solutions, which are a full volumetric approach that includes a floor, this idea focuses solely on the framework that exists above the racks, to avoid shipping the empty space that will eventually be occupied by the racks,” said Magarelli.
Flat-pack assemblies. This Ikea-like approach neatly packs the walls and ceiling panels into standard, 8-foot modules that are easily transportable to a site on a flatbed trailer without requiring special permits for wide loads. Standard building products like metal studs and preassembled, unitized containment panels are then erected on the site and are fully self-supporting.
The ceiling panels use Epicore metal deck product, which spans the 12-foot width of the cold aisle and racks. This serves the additional duty of carrying the loads of the trays, power bus, and light fixtures below it using a proprietary hanger clip for the threaded rods, according to Magarelli.
“Careful attention was paid to minimizing the number of unique components,” he wrote. “For example, 364 identical wall panels are used in each data hall.”
For more on Facebook’s Rapid Deployment Data Center method, visit: www.opencompute.org/blog/faster-leaner-smarter-better-data-centers.
Related Stories
| Feb 10, 2014
Architecture Design Collaborative announces firm opening in Southern California
Today, Architecture Design Collaborative officially announces the launch of its firm providing a full range of architecture and interior design services nationwide. Architecture Design Collaborative offers architectural design services, comprehensive interior design services, developer collaboration, direct tenant improvement, repositioning and site planning.
| Feb 10, 2014
Ball State to host Geothermal Conference on design, drilling and equipment - April 10, 2014
To best serve the industry, Ball State University has organized a single day conference in which participants will be able to exchange technical notes, develop understandings and share experiences with design, drilling, and equipment issues related to geothermal ground source heat pump technology.
| Feb 7, 2014
DOE, Autodesk team to overhaul the EnergyPlus simulation program
The update will allow a larger ecosystem of developers to contribute updates to the code in order to improve performance and decrease the time required to run energy model simulations.
| Feb 7, 2014
Meet the new Fellows: AIA elevates 143 to College of Fellows
The AIA College of Fellows is an honor awarded to members who have made significant contributions to the architectural profession.
| Feb 7, 2014
Bernards announces executive leadership realignment
Changes reflect long-term growth plans as builder enters its fifth decade.
| Feb 7, 2014
Zaha Hadid's 'white crystal' petroleum research center taking shape in the desert [slideshow]
Like a crystalline form still in the state of expansion, the King Abdullah Petroleum Studies and Research Center will rise from the desert in dramatic fashion, with a network of bright-white, six-sided cells combining to form an angular, shell-like façade.
| Feb 6, 2014
First look: Gensler ups the ante on airport design with new SFO boarding area
The new terminal features a yoga room, award-winning arts program, and an interactive play area for kids.
| Feb 6, 2014
End of the open workplace?
If you’ve been following news about workplace design in the popular media, you might believe that the open workplace has run its course. While there’s no shortage of bad open-plan workplaces, there are two big flaws with the now common claim that openness is bad.
| Feb 6, 2014
New Hampshire metal building awes visitors
Visitors to the Keene Family YMCA in New Hampshire are often surprised by what they encounter. Liz Coppola calls it the “wow factor.” “Literally, there’s jaw dropping,” says Coppola, director of financial and program development for the Keene Family YMCA.
| Feb 5, 2014
M&A activity down in 2013 among architecture, engineering firms: Report
In 2013, consultant Morrissey Goodale observed 168 sales of U.S.-based architecture and engineering (“A/E”) firms – down nearly 7% from the record 180 sales of U.S.-based A/E firms in 2012.