When most people think of radiant heat or hydronic snowmelt, the usual applications are warm floors, heated sidewalks and snow-free driveways. Viega Radiant Design Services in Nashua, NH, has designed and quoted thousands of projects like those, but occasionally they receive requests for assistance with out-of-the-box projects.
The Big Bear Area Regional Wastewater Agency (BBARWA) in Big Bear, CA, contacted Viega Radiant Design Services with a project that needed an innovative solution. A byproduct of the water treatment process is sludge, composed of 25% solids and 75% water. Since the sludge must be hauled by truck to an off-site disposal area, BBARWA needed a way to reduce the water content and weight of the sludge, making it less expensive to haul. BBARWA tried several different methods to dry the sludge with only marginal success, so they decided to devise a new system that would be more effective, more efficient and would reduce the odor complaints.
Viega Radiant Design Services worked on the specifics of the slab heating system design, focusing on what would be required to generate enough heat from the slab to meet the sludge-drying objectives. Viega design engineers used finite element analysis (FEA) to determine the optimum tubing size, spacing and install-depth in the slab based on the water temperature supplied from the diesel generator’s exhaust. Due to the shape and size of the 315- by 60-foot heated slab, it was clear that this project was an excellent application for Viega’s revolutionary Viega Climate Mat® system.
Since the facility produces its own electricity using three natural gas generators, the water flowing through the slab would be heated with a heat exchanger in one of the generator’s exhaust, making it an efficient co-generation system. Within the first year alone, the new system saved approximately $200,000 in transportation and fuel costs.
Viega Climate Mat® system
The contractors were impressed with the speed and ease of installation of the Viega Climate Mat and appreciated the support provided by Viega throughout the entire process, from design to installation.
“Anything you said you could do, you did it,” said Plant Manager Fred Uhler. “They were topnotch guys from the sales staff, to the design support. They were excited about the project. It’s great to work with people like that.”
Once the covered drying bed building was completed, the system went into operation in June 2014. Within a few months, it became clear that this unique application of radiant heating was a resounding success. In 2015, Uhler reported that the system was performing beyond expectations and even better in the low-humidity winter months.
“This system is self-operational, and I’ve had zero maintenance issues with it from Viega’s side of things,” Uhler said. “It couldn’t be any better.”
Additionally, the project received the California Water Association Desert Mountain Award for Innovation.
While conventional radiant heating and snow melting projects are everyday business for the Viega team, projects like the Big Bear Area Regional Wastewater Agency covered drying bed are prime examples of how Viega can design and deliver innovative solutions that improve lives, reduce energy usage and help protect the environment.
For more information on Viega system solutions, visit Viega.us.
Viega
800.976.9819
insidesales@viega.us
www.viega.us
Related Stories
| Jan 11, 2014
Getting to net-zero energy with brick masonry construction [AIA course]
When targeting net-zero energy performance, AEC professionals are advised to tackle energy demand first. This AIA course covers brick masonry's role in reducing energy consumption in buildings.
Smart Buildings | Jan 7, 2014
9 mega redevelopments poised to transform the urban landscape
Slowed by the recession—and often by protracted negotiations—some big redevelopment plans are now moving ahead. Here’s a sampling of nine major mixed-use projects throughout the country.
| Dec 17, 2013
Kahn appoints Alan Cobb President and CEO
Cobb is the tenth president in the firm’s 118-year history. As President, Cobb is responsible for ensuring that all of the firm’s client issues are effectively address and that overall project team performance meets or exceeds client expectations for each and job the firm undertakes.
| Dec 13, 2013
Safe and sound: 10 solutions for fire and life safety
From a dual fire-CO detector to an aspiration-sensing fire alarm, BD+C editors present a roundup of new fire and life safety products and technologies.
| Dec 10, 2013
16 great solutions for architects, engineers, and contractors
From a crowd-funded smart shovel to a why-didn’t-someone-do-this-sooner scheme for managing traffic in public restrooms, these ideas are noteworthy for creative problem-solving. Here are some of the most intriguing innovations the BD+C community has brought to our attention this year.
| Nov 27, 2013
Exclusive survey: Revenues increased at nearly half of AEC firms in 2013
Forty-six percent of the respondents to an exclusive BD+C survey of AEC professionals reported that revenues had increased this year compared to 2012, with another 24.2% saying cash flow had stayed the same.
| Nov 27, 2013
Wonder walls: 13 choices for the building envelope
BD+C editors present a roundup of the latest technologies and applications in exterior wall systems, from a tapered metal wall installation in Oklahoma to a textured precast concrete solution in North Carolina.
| Nov 26, 2013
Construction costs rise for 22nd straight month in November
Construction costs in North America rose for the 22nd consecutive month in November as labor costs continued to increase, amid growing industry concern over the tight availability of skilled workers.
| Nov 25, 2013
Building Teams need to help owners avoid 'operational stray'
"Operational stray" occurs when a building’s MEP systems don’t work the way they should. Even the most well-designed and constructed building can stray from perfection—and that can cost the owner a ton in unnecessary utility costs. But help is on the way.
| Nov 19, 2013
Top 10 green building products for 2014
Assa Abloy's power-over-ethernet access-control locks and Schüco's retrofit façade system are among the products to make BuildingGreen Inc.'s annual Top-10 Green Building Products list.
