Designed by Chicago architect Jarvis Hunt and constructed in 1903, Building 13 is one of 39 structures within the Great Lakes Historic District at Naval Station Great Lakes, Ill. The original boathouse, considered a “contributing structure with major significance,” reflects the Beaux Arts vocabulary and classical forms that Hunt applied to his work (1902-1911) at the Naval Station campus.
After more than a century of use, however, the building envelope, brick, terra cotta, windows, and roof were in sore need of repair, even as the Navy was seeking to expand the function of the nearly 27,000-sf boathouse to support year-round marine activity of the Great Lakes harbor with the addition of shops, classrooms, offices, toilets, and showers. However, any renovation had to be done within the strict guidelines of the Secretary of the Interior Standards for Rehabilitation, the National Historic Preservation Act, and the Base Exterior Architecture Plan (BEAP).
The design-build team, led by Chicago firm Johnson Lasky Architects, took on the structural problems more or less from top to bottom. Visual and physical inspections, materials testing (including brick and mortar analyses), and soundings on each individual terra cotta unit were conducted.
The roof was replaced with shingles over three-inch polyiso ventilated nail base insulation panels. Forty-year asphalt shingles rated for 110 mph wind loads were used to meet the BEAP’s historic requirements. New copper gutters, flashings, and terminations were installed.
At the turn of the 20th century, terra cotta was used as a mass-produced alternative to carved stone, and Hunt made extensive use of it in Building 13. Damaged terra cotta was replaced with new matching material from California manufacturer Gladding McBean. Brick was salvaged from Navy supplies of matching historic brick. Mortar was replicated based on an analysis of existing original material. New exterior doors replicated the original wood panel design. The glass transom above the main entrance door was fitted with laminated glass.
Windows were completely restored off site; missing glass was replaced with glazing that matched the original in texture, thickness, and type (“wavy”) to meet state historical preservation standards.
With the building now providing year-round use, it was necessary to upgrade the mechanical system to forced air, with an air handler, ductwork, controls, and other equipment. The Building Team solved this problem by housing a new mechanical room between two existing mezzanines on opposite sides of the building within the warehouse.
In granting the project a Gold Award, the jury praised the Building Team’s attention to detail. “They had to tackle a lot of different components: brick, terra cotta, the windows, etc.,” said K. Nam Shiu, PE, SE, VP at Walker Restoration Consultants, Elgin, Ill. “This was a labor of love. It doesn’t look like any corners were cut,” said Tom Brooks, VP, Restoration Division, Berglund Construction, Chicago. “Instead of remove and throw away, they chose to remove and restore,” said George Tuhowski III, LEED AP, Director of Sustainability and General Superintendent, Leopardo Construction, Hoffman Estates, Ill.
Judge Darlene Ebel, Director, Facility Information Management, University of Illinois at Chicago, called it “a good restoration, with good sustainability. The building still fits in with the whole area.” BD+C
* Note: Walker Johnson, FAIA, recused himself from the proceedings during the judging of this entry.
PROJECT SUMMARY
Building Team
Submitting firm: Johnson Lasky Architects (architect)
Owner: Naval Station Great Lakes
Environmental design: EDI, Inc.
Structural engineer: AHG Structural Engineering
MEP/fire protection engineer: KJWW Engineering
GC: Boaz Friedler Joint Venture
General Information
Area: 26,900 gsf
Construction cost: $5 million
Construction time: May 2007 to August 2009
Delivery method: Design-build
Related Stories
| Jan 30, 2012
Siemens and Air-Ex Team deliver building controls training to Mt. San Antonio College students
Siemens contributes training modules and technology to support hands-on courses.
| Jan 30, 2012
Hollister Construction Services to renovate 30 Montgomery Street in Jersey City, N.J.
Owner Onyx Equities hires firm to oversee comprehensive upgrades of office building.
| Jan 27, 2012
Caterpillar reports record sales and profit for 4Q and full-year 2011
Momentum carries into 2012 with sales and revenues outlook raised to $68 to $72 billion.
| Jan 27, 2012
Smith Seckman Reid opens two new offices
Smith Seckman Reid, Inc. (SSR), an engineering design and facility consulting firm, has opened two new offices, one in Chicago, the other in Washington, D.C.
| Jan 27, 2012
BRB Architects designs new campus center for Molloy College
Intended to be the centerpiece of the College’s transformation from a commuter college to a 24-hour learning community, the “Public Square” will support student life with spaces such as a café, lounges, study rooms, student club space, a bookstore and an art gallery.
| Jan 27, 2012
Columbia University’s New Core Laboratory aims for LEED Silver
Construction manager Sordoni Construction Co. along with the design team of Payette Architects and Vanderweil Engineers will provide design and construction services to renovate the majority of the existing Core Lab building to create the new Lamont Center for Bio-Geochemistry.
| Jan 26, 2012
Three dead, 16 missing in Rio buildings collapse
The buildings, one 20 floors high, collapsed on Wednesday night in a cloud of dust and smoke just one block away from the city's historic Municipal Theater.
| Jan 26, 2012
Siemens launches smoke detection knowledge center
New knowledge center web site demonstrates efficacy of smoke detection.
| Jan 26, 2012
Hendrick Construction completes Osso Restaurant in Charlotte
Designed by François Fossard, Osso's upscale interior includes tapered, twisted decorative columns and an elegant fireplace in the center of the lounge.
| Jan 26, 2012
HOK partners with USGBC on design of Haiti children's center
Passive design principles give form to a sustainable, restorative environment for the children of Haiti.