Using the latest 3D printing techniques, or more accurately, "additive manufacturing," the Arup team has produced a design method for critical structural steel elements for use in complex projects.
The work signals a whole new direction for the use of additive manufacturing in the field of construction and engineering. The research also shows that additive manufacturing has the potential to reduce costs, cut waste and slash the carbon footprint of the construction sector.
We created a redesign of a steel node for a light weight structure using additive manufacturing. Arup has a lot of experience with these kind of structures, for example, the tensegrity structure of the Kurilpa Bridge in Australia. The complex geometry of these kind of nodes are an ideal showcase of the possibilities of this new technique.
"By using additive manufacturing we can create lots of complex individually designed pieces far more efficiently," said Salomé Galjaard, Arup's team leader on the project. "This has tremendous implications for reducing costs and cutting waste. But most importantly, this approach potentially enables a very sophisticated design, without the need to simplify the design in a later stage to lower costs.”
Arup funded the development work and collaborated with a number of partners to realize the designs, including WithinLab (an engineering design software and consulting company), CRDM/3D Systems (the Additive Manufacturing partner), and EOS, who worked on the early development of the technology.
For more, visit: http://www.arup.com/News/2014_06_June/05_June_Construction_steelwork_makes_3D_printing_premiere.aspx.
3D Printed Steel Node
By using 3D printing, or "additive manufacturing," complex individually designed pieces can be created far more efficiently.
Traditionally Fabricated Node
A traditionally produced steel node is at the moment still cheaper to produce, but it is expected that this will change in the short term.
Related Stories
Wood | Jul 16, 2021
The future of mass timber construction, with Swinerton's Timberlab
In this exclusive for HorizonTV, BD+C's John Caulfield sat down with three Timberlab leaders to discuss the launch of the firm and what factors will lead to greater mass timber demand.
Resiliency | Jun 24, 2021
Oceanographer John Englander talks resiliency and buildings [new on HorizonTV]
New on HorizonTV, oceanographer John Englander discusses his latest book, which warns that, regardless of resilience efforts, sea levels will rise by meters in the coming decades. Adaptation, he says, is the key to future building design and construction.
Airports | Jun 9, 2021
ZGF unveils latest renderings of Portland International Airport’s main terminal
An undulating wooden roof highlights the project.
Airports | May 27, 2021
Grimshaw wins competition to design Shenzhen Airport East Integrated Transport Hub
The competition sought to find a design that created an integrated intermodal transport hub that could act as a new urban gateway.
Digital Twin | May 24, 2021
Digital twin’s value propositions for the built environment, explained
Ernst & Young’s white paper makes its cases for the technology’s myriad benefits.
Multifamily Housing | Mar 28, 2021
Smart home technology 101 for multifamily housing communities
Bulk-services Wi-Fi leads to better connectivity, products, and services to help multifamily developers create greater value for residents–and their own bottom line.
Market Data | Feb 24, 2021
2021 won’t be a growth year for construction spending, says latest JLL forecast
Predicts second-half improvement toward normalization next year.
Airports | Jan 26, 2021
Security concerns will drive demand for airport technology over the next five years
A new report explores where and what spending for “smart” airports is likely to focus on.
Giants 400 | Dec 16, 2020
Download a PDF of all 2020 Giants 400 Rankings
This 70-page PDF features AEC firm rankings across 51 building sectors, disciplines, and specialty services.
Giants 400 | Dec 2, 2020
2020 Airport Sector Giants: Top architecture, engineering, and construction firms in the U.S. airport facilities sector
AECOM, Hensel Phelps, and PGAL top BD+C's rankings of the nation's largest airport sector architecture, engineering, and construction firms, as reported in the 2020 Giants 400 Report.