flexiblefullpage
billboard
interstitial1
catfish1
Currently Reading

From Ag waste to organic brick: Corn stalks reused to make construction materials [BD+C's 2014 Great Solutions Report]

From Ag waste to organic brick: Corn stalks reused to make construction materials [BD+C's 2014 Great Solutions Report]

Ecovative Design applies its cradle-to-cradle process to produce 10,000 organic bricks used to build a three-tower structure in Long Island City, N.Y.


By John Caulfield, Senior Editor | December 29, 2014
Photo courtesy Museum of Modern Art
Photo courtesy Museum of Modern Art

Since its launch in 2007, New York-based Ecovative Design has garnered a lot of attention for creating building and packaging materials with low-carbon footprints by mixing agricultural waste with mushroom-derived mycelium. Instead of ending up in landfills, these materials can be composted and reused as soil nutrient.

Last summer, Ecovative Design applied its cradle-to-cradle process to produce 10,000 organic bricks that were used to build Hy-Fi, a three-tower structure that was installed in the courtyard of the Museum of Modern Art’s PS1 site in Long Island City, N.Y. Ecovative was assisted by architect David Benjamin of The Living design studio (acquired by Autodesk in July), structural engineer Arup, environmental engineer Atelier Ten, and SCAPE Landscape Architecture. 

Sam Harrington, Ecovative’s Building Products Manager, says the bricks were made by combining chopped corn stalks with specially formulated mycelium. The mixture was packed into molds—which can be of any shape—where it self-assembled and solidified into a lightweight, low-cost object. The molds, made from reflective plastic supplied by 3M, were used (with bricks inside them) to accent the tops of the towers. The towers were demolished in September, and the bricks were composted.

Harrington says the lifespan of these organic materials, which Ecovative has dubbed “Myco Foam,” is similar to that of softwood. “If untreated Myco Foam (in the shape of a brick, or anything else) is kept dry and clean within a building assembly, it will last indefinitely. If it’s chipped into small bits, and mixed with moisture and active soil biota, it will compost in a few months.”

Harrington says Ecovative Design’s primary focus is to use ag waste to make rigid-board insulation. 

Read about more innovations from BD+C's 2014 Great Solutions Report

Related Stories

Contractors | Nov 24, 2015

FMI survey: Millennials in construction get a bad rap, tend to be loyal, hard-working

While the stigma exists that Millennials are entitled, disloyal, and lazy, it appears that this is not true, according to a new report from FMI.

Cultural Facilities | Nov 23, 2015

BIG plans for Pittsburgh: Bjarke Ingels’ Lower Hill District master plan evokes hilly topography

Paths will be carved to create a dialogue between Pittsburgh’s urbanscape and its hilly surroundings.

Architects | Nov 23, 2015

Dewberry acquires Houston’s Wilson Architectural Group

Now known as Dewberry | Wilson, the firm will have access to more MEP, technology design, site/civil, and land development capabilities.

Architects | Nov 19, 2015

Book helps prevent new architecture students from making common mistakes

Written by Iain Jackson, "The Architecture School Survival Guide" covers both broad designing ideas and specific architecture tips.

Architects | Nov 18, 2015

AIA: Demand for design services still up for the year

October's ABI score was 53.1, down slightly from the mark of 53.7 in September. This still reflects an increase in design services, as any score above 50 indicates an increase in billings.

Architects | Nov 16, 2015

Croatia's 'sea organ' lets the ocean make music

Visitors to the shores of the Adriatic Sea in Zadar, Croatia, can hear the sounds of the ocean in an entirely different way. There, when the waves hit the coast, they make music—literally.

Architects | Nov 16, 2015

Perkins Eastman, ForrestPerkins combine practices

The combined international firm will total almost 1,000 employees. 

Architects | Nov 10, 2015

AIA releases nine new contract documents

Include six new forms for design-build projects.

Architects | Nov 9, 2015

Perkins+Will acquires London-based Portland Design Associates

The firms will work together to offer “future-proofing” insights to clients.

Architects | Nov 6, 2015

Hungary’s A4 Studio Wins World Architecture Community Award using ARCHICAD

Inspired by the suspended, community-designed shading structures seen on traditional Moroccan marketplaces, the Casablanca Market in Morocco allows traffic to flow through the arcade-like marketplace.

boombox1
boombox2
native1

More In Category


Museums

The Tampa Museum of Art will soon undergo a $110 million expansion

In Tampa, Fla., the Tampa Museum of Art will soon undergo a 77,904-sf Centennial Expansion project. The museum plans to reach its $110 million fundraising goal by late 2024 or early 2025 and then break ground. Designed by Weiss/Manfredi, and with construction manager The Beck Group, the expansion will redefine the museum’s surrounding site.



Reconstruction & Renovation

Movement to protect historic buildings raises sharp criticism

While the movement to preserve historic buildings has widespread support, it also has some sharp critics with well-funded opposition groups springing up in recent years. Some opponents are linked to the Stand Together Foundation, founded and bankrolled by the Koch family’s conservative philanthropic organization, according to a column in Governing magazine.

halfpage1

Most Popular Content

  1. 2021 Giants 400 Report
  2. Top 150 Architecture Firms for 2019
  3. 13 projects that represent the future of affordable housing
  4. Sagrada Familia completion date pushed back due to coronavirus
  5. Top 160 Architecture Firms 2021