flexiblefullpage
billboard
interstitial1
catfish1
Currently Reading

From Ag waste to organic brick: Corn stalks reused to make construction materials [BD+C's 2014 Great Solutions Report]

From Ag waste to organic brick: Corn stalks reused to make construction materials [BD+C's 2014 Great Solutions Report]

Ecovative Design applies its cradle-to-cradle process to produce 10,000 organic bricks used to build a three-tower structure in Long Island City, N.Y.


By John Caulfield, Senior Editor | December 29, 2014
Photo courtesy Museum of Modern Art
Photo courtesy Museum of Modern Art

Since its launch in 2007, New York-based Ecovative Design has garnered a lot of attention for creating building and packaging materials with low-carbon footprints by mixing agricultural waste with mushroom-derived mycelium. Instead of ending up in landfills, these materials can be composted and reused as soil nutrient.

Last summer, Ecovative Design applied its cradle-to-cradle process to produce 10,000 organic bricks that were used to build Hy-Fi, a three-tower structure that was installed in the courtyard of the Museum of Modern Art’s PS1 site in Long Island City, N.Y. Ecovative was assisted by architect David Benjamin of The Living design studio (acquired by Autodesk in July), structural engineer Arup, environmental engineer Atelier Ten, and SCAPE Landscape Architecture. 

Sam Harrington, Ecovative’s Building Products Manager, says the bricks were made by combining chopped corn stalks with specially formulated mycelium. The mixture was packed into molds—which can be of any shape—where it self-assembled and solidified into a lightweight, low-cost object. The molds, made from reflective plastic supplied by 3M, were used (with bricks inside them) to accent the tops of the towers. The towers were demolished in September, and the bricks were composted.

Harrington says the lifespan of these organic materials, which Ecovative has dubbed “Myco Foam,” is similar to that of softwood. “If untreated Myco Foam (in the shape of a brick, or anything else) is kept dry and clean within a building assembly, it will last indefinitely. If it’s chipped into small bits, and mixed with moisture and active soil biota, it will compost in a few months.”

Harrington says Ecovative Design’s primary focus is to use ag waste to make rigid-board insulation. 

Read about more innovations from BD+C's 2014 Great Solutions Report

Related Stories

Building Team Awards | Jun 1, 2016

Central utility power plant takes center stage at UC San Diego Jacobs Medical Center

An undulating roof, floor-to-ceiling glass, and façade scheme give visual appeal to a plant that serves the 10-story medical center.

Architects | May 31, 2016

JLG Architects acquires Minneapolis-based Studio Five Architects

Led by Linda McCracken-Hunt, SFA is one of Minnesota’s oldest woman-owned architecture firms.

Building Team Awards | May 31, 2016

Gonzaga's new student center is a bustling social hub

Retail mall features, comfortable furniture, and floor-to-ceiling glass add vibrancy to the new John J. Hemmingson Center.

Building Team Awards | May 27, 2016

Big police academy trains thousands of New York's finest

The Police Training Academy in Queens, N.Y., consists of a 480,000-sf academic/administration building and a 240,000-sf physical training facility, linked by an aerial pedestrian bridge.

Building Team Awards | May 26, 2016

Cimpress office complex built during historically brutal Massachusetts winter

Lean construction techniques were used to build 275 Wyman Street during a winter that brought more than 100 inches of snow to suburban Boston.

Building Team Awards | May 25, 2016

New health center campus provides affordable care for thousands of Northern Californians

The 38,000-sf, two-level John & Susan Sobrato Campus in Palo Alto is expected to serve 25,000 patients a year by the end of the decade.

Architects | May 24, 2016

Lissoni Architettura’s NYC Aquatrium takes first place in New York City Waterfront Design competition

NYC Aquatrium was selected from among 178 proposals from 40 countries as the winner of Arch Out Loud’s NYC Aquarium & Public Waterfront design competition

Building Team Awards | May 24, 2016

Los Angeles bus depot squeezes the most from a tight site

The Building Team for the MTA Division 13 Bus Operations and Maintenance Facility fit 12 acres’ worth of programming in a multi-level structure on a 4.8-acre site.

Building Team Awards | May 23, 2016

'Greenest ballpark' proves a winner for St. Paul Saints

Solar arrays, a public art courtyard, and a picnic-friendly “park within a park" make the 7,210-seat CHS Field the first ballpark to meet Minnesota sustainable building standards.

Architects | May 20, 2016

NCARB survey indicates continued growth of U.S. architects

The number of U.S. architects surpassed 110,000 in 2015, a 2% increase from the previous year.

boombox1
boombox2
native1

More In Category


Museums

The Tampa Museum of Art will soon undergo a $110 million expansion

In Tampa, Fla., the Tampa Museum of Art will soon undergo a 77,904-sf Centennial Expansion project. The museum plans to reach its $110 million fundraising goal by late 2024 or early 2025 and then break ground. Designed by Weiss/Manfredi, and with construction manager The Beck Group, the expansion will redefine the museum’s surrounding site.



Reconstruction & Renovation

Movement to protect historic buildings raises sharp criticism

While the movement to preserve historic buildings has widespread support, it also has some sharp critics with well-funded opposition groups springing up in recent years. Some opponents are linked to the Stand Together Foundation, founded and bankrolled by the Koch family’s conservative philanthropic organization, according to a column in Governing magazine.

halfpage1

Most Popular Content

  1. 2021 Giants 400 Report
  2. Top 150 Architecture Firms for 2019
  3. 13 projects that represent the future of affordable housing
  4. Sagrada Familia completion date pushed back due to coronavirus
  5. Top 160 Architecture Firms 2021