flexiblefullpage
billboard
interstitial1
catfish1
Currently Reading

From Ag waste to organic brick: Corn stalks reused to make construction materials [BD+C's 2014 Great Solutions Report]

From Ag waste to organic brick: Corn stalks reused to make construction materials [BD+C's 2014 Great Solutions Report]

Ecovative Design applies its cradle-to-cradle process to produce 10,000 organic bricks used to build a three-tower structure in Long Island City, N.Y.


By John Caulfield, Senior Editor | December 29, 2014
Photo courtesy Museum of Modern Art
Photo courtesy Museum of Modern Art

Since its launch in 2007, New York-based Ecovative Design has garnered a lot of attention for creating building and packaging materials with low-carbon footprints by mixing agricultural waste with mushroom-derived mycelium. Instead of ending up in landfills, these materials can be composted and reused as soil nutrient.

Last summer, Ecovative Design applied its cradle-to-cradle process to produce 10,000 organic bricks that were used to build Hy-Fi, a three-tower structure that was installed in the courtyard of the Museum of Modern Art’s PS1 site in Long Island City, N.Y. Ecovative was assisted by architect David Benjamin of The Living design studio (acquired by Autodesk in July), structural engineer Arup, environmental engineer Atelier Ten, and SCAPE Landscape Architecture. 

Sam Harrington, Ecovative’s Building Products Manager, says the bricks were made by combining chopped corn stalks with specially formulated mycelium. The mixture was packed into molds—which can be of any shape—where it self-assembled and solidified into a lightweight, low-cost object. The molds, made from reflective plastic supplied by 3M, were used (with bricks inside them) to accent the tops of the towers. The towers were demolished in September, and the bricks were composted.

Harrington says the lifespan of these organic materials, which Ecovative has dubbed “Myco Foam,” is similar to that of softwood. “If untreated Myco Foam (in the shape of a brick, or anything else) is kept dry and clean within a building assembly, it will last indefinitely. If it’s chipped into small bits, and mixed with moisture and active soil biota, it will compost in a few months.”

Harrington says Ecovative Design’s primary focus is to use ag waste to make rigid-board insulation. 

Read about more innovations from BD+C's 2014 Great Solutions Report

Related Stories

Airports | Sep 10, 2020

The Weekly show: Curtis Fentress, FAIA, on airport design, and how P3s are keeping university projects alive

The September 10 episode of BD+C's "The Weekly" is available for viewing on demand.

Architects | Sep 8, 2020

The New City project by Eric Owen Moss Architects receives AIA’s Twenty-five Year Award

AIA’s Twenty-five Year Award is conferred on a building that has set a precedent for the last 25-35 years and continues to set standards of excellence for its architectural design and significance.

Architects | Sep 1, 2020

An evidenced-based approach to elevate the workplace experience

A new NBBJ report presents design concepts for providing people with opportunities to recharge and engage in the workplace.

K-12 Schools | Sep 1, 2020

The rise of inquiry-based learning in K-12 communities

Inquiry-based education offers a methodology that does not rely solely on the educator being the lead in all learning.

Giants 400 | Aug 28, 2020

2020 Giants 400 Report: Ranking the nation's largest architecture, engineering, and construction firms

The 2020 Giants 400 Report features more than 130 rankings across 25 building sectors and specialty categories.

Architects | Aug 27, 2020

Strategically planning your firm past the COVID-19 pandemic

As AEC firm leaders consider worst-case scenarios and explore possible solutions to surmount them, they learn to become nimble, quick, and ready to pivot as circumstances demand.

Digital Twin | Aug 27, 2020

The Weekly show: Digital twin technology and social equity in the AEC market

The August 27 episode of BD+C's "The Weekly" is available for viewing on demand. 

Architects | Aug 26, 2020

We the People: Four steps for the architecture profession to build unity through design

Architect offers a 4-point manifesto to the design community to work for racial and social justice in the U.S. following the death of George Floyd.

Coronavirus | Aug 25, 2020

Video: 5 building sectors to watch amid COVID-19

RCLCO's Brad Hunter reveals the winners and non-winners of the U.S. real estate market during the coronavirus pandemic.

Architects | Aug 19, 2020

Japan’s Tokyo Toilet project looks to improve the perception of public restrooms

17 toilets throughout Shibuya will be redesigned as part of the project.

boombox1
boombox2
native1

More In Category



Urban Planning

The magic of L.A.’s Melrose Mile

Great streets are generally not initially curated or willed into being. Rather, they emerge organically from unintentional synergies of commercial, business, cultural and economic drivers. L.A.’s Melrose Avenue is a prime example. 


Curtain Wall

7 steps to investigating curtain wall leaks

It is common for significant curtain wall leakage to involve multiple variables. Therefore, a comprehensive multi-faceted investigation is required to determine the origin of leakage, according to building enclosure consultants Richard Aeck and John A. Rudisill with Rimkus. 

halfpage1

Most Popular Content

  1. 2021 Giants 400 Report
  2. Top 150 Architecture Firms for 2019
  3. 13 projects that represent the future of affordable housing
  4. Sagrada Familia completion date pushed back due to coronavirus
  5. Top 160 Architecture Firms 2021