flexiblefullpage
billboard
interstitial1
catfish1
Currently Reading

From Ag waste to organic brick: Corn stalks reused to make construction materials [BD+C's 2014 Great Solutions Report]

From Ag waste to organic brick: Corn stalks reused to make construction materials [BD+C's 2014 Great Solutions Report]

Ecovative Design applies its cradle-to-cradle process to produce 10,000 organic bricks used to build a three-tower structure in Long Island City, N.Y.


By John Caulfield, Senior Editor | December 29, 2014
Photo courtesy Museum of Modern Art
Photo courtesy Museum of Modern Art

Since its launch in 2007, New York-based Ecovative Design has garnered a lot of attention for creating building and packaging materials with low-carbon footprints by mixing agricultural waste with mushroom-derived mycelium. Instead of ending up in landfills, these materials can be composted and reused as soil nutrient.

Last summer, Ecovative Design applied its cradle-to-cradle process to produce 10,000 organic bricks that were used to build Hy-Fi, a three-tower structure that was installed in the courtyard of the Museum of Modern Art’s PS1 site in Long Island City, N.Y. Ecovative was assisted by architect David Benjamin of The Living design studio (acquired by Autodesk in July), structural engineer Arup, environmental engineer Atelier Ten, and SCAPE Landscape Architecture. 

Sam Harrington, Ecovative’s Building Products Manager, says the bricks were made by combining chopped corn stalks with specially formulated mycelium. The mixture was packed into molds—which can be of any shape—where it self-assembled and solidified into a lightweight, low-cost object. The molds, made from reflective plastic supplied by 3M, were used (with bricks inside them) to accent the tops of the towers. The towers were demolished in September, and the bricks were composted.

Harrington says the lifespan of these organic materials, which Ecovative has dubbed “Myco Foam,” is similar to that of softwood. “If untreated Myco Foam (in the shape of a brick, or anything else) is kept dry and clean within a building assembly, it will last indefinitely. If it’s chipped into small bits, and mixed with moisture and active soil biota, it will compost in a few months.”

Harrington says Ecovative Design’s primary focus is to use ag waste to make rigid-board insulation. 

Read about more innovations from BD+C's 2014 Great Solutions Report

Related Stories

Codes and Standards | Jul 29, 2022

Few projects and properties are being built beyond code

Clients and architects disagree on how well building to code provides resilience, according to a recent report by the American Institute of Architects (AIA) in partnership with Owens Corning.

Headquarters | Jul 29, 2022

Nike HQ’s newest, largest structure: the Serena Williams Building

In Beaverton, Ore., the new Serena Williams Building, at just over 1 million square feet, is the largest structure at Nike World Headquarters.

| Jul 28, 2022

Fanning Howey hires Dennis Bane, AIA, as Project Executive

Fanning Howey, an architecture, interiors and engineering firm specializing in learning environments, has hired Dennis Bane, AIA, ALEP, to serve as a Project Executive for the firm’s Indianapolis office.

Multifamily Housing | Jul 28, 2022

GM working to make EV charging accessible to multifamily residents

General Motors, envisioning a future where electric vehicles will be commonplace, is working to boost charging infrastructure for those who live in multifamily residences.

Urban Planning | Jul 28, 2022

A former military base becomes a substation with public amenities

On the site of a former military base in the Hunters Point neighborhood of San Francisco, a new three-story substation will house critical electrical infrastructure to replace an existing substation across the street.

Hotel Facilities | Jul 28, 2022

As travel returns, U.S. hotel construction pipeline growth follows

According to the recently released United States Construction Pipeline Trend Report from Lodging Econometrics (LE), the total U.S. construction pipeline stands at 5,220 projects/621,268 rooms at the close of 2022’s second quarter, up 9% Year-Over-Year (YOY) by projects and 4% YOY by rooms.

Codes and Standards | Jul 27, 2022

Biden administration proposes drastic flood insurance reform

The Biden administration’s proposed major overhaul to the National Flood Insurance Program, or NFIP, would drastically alter how Americans protect homes and businesses against flooding.

Concrete | Jul 26, 2022

Consortium to set standards and create markets for low-carbon concrete

A consortium of construction firms, property developers, and building engineers have pledged to drive down the carbon emissions of concrete.

Green | Jul 26, 2022

Climate tech startup BlocPower looks to electrify, decarbonize the nation's buildings

The New York-based climate technology company electrifies and decarbonizes buildings—more than 1,200 of them so far.

Education Facilities | Jul 26, 2022

Malibu High School gets a new building that balances environment with education

  In Malibu, Calif., a city known for beaches, surf, and sun, HMC Architects wanted to give Malibu High School a new building that harmonizes environment and education.

boombox1
boombox2
native1

More In Category



Urban Planning

The magic of L.A.’s Melrose Mile

Great streets are generally not initially curated or willed into being. Rather, they emerge organically from unintentional synergies of commercial, business, cultural and economic drivers. L.A.’s Melrose Avenue is a prime example. 


Curtain Wall

7 steps to investigating curtain wall leaks

It is common for significant curtain wall leakage to involve multiple variables. Therefore, a comprehensive multi-faceted investigation is required to determine the origin of leakage, according to building enclosure consultants Richard Aeck and John A. Rudisill with Rimkus. 

halfpage1

Most Popular Content

  1. 2021 Giants 400 Report
  2. Top 150 Architecture Firms for 2019
  3. 13 projects that represent the future of affordable housing
  4. Sagrada Familia completion date pushed back due to coronavirus
  5. Top 160 Architecture Firms 2021