Sto Corp., a leader in facade claddings, air barriers, coatings, and renovation systems, has made recent advancements in its branded Sto Panel Technology business. Sto Panel Technology, which produces fully engineered and tested prefabricated finished exterior megapanel systems, is now introducing the versatility of 3D printing to its megapanels with StoPanel 3DP powered by Branch Technology. Sto is also bringing megapanel walls and windows together in a more efficient and integrated way through a collaboration with Kawneer North America.
“At Sto, our overarching goal is to provide architects, designers, and building professionals with the widest range of aesthetics through the most complete collection of building enclosure systems via our offsite construction technologies,” said Tyson Kindstrom, vice president of industrialized construction with Sto. “Megapanels continue to present a host of value propositions to construction professionals – from design freedom, greater efficiencies, and collapsed project timelines to potential cost savings.”
STO/BRANCH TECHNOLOGY: '3D DESIGN FREEDOM' FOR EXTERIOR WALLS
StoPanel 3DP delivers unprecedented three-dimensional design freedom for exterior walls. The megapanel system includes all the building envelope control layers integrated with a unique, fully customizable 3D-printed composite facade. The 3D component, called the Composite Core, is lightweight, structurally robust, and easy to install. Branch’s unique Cellular Fabrication (C-Fab) 3D printing process gives designers and architects the ability to stretch the limits of their creativity. The technology enables StoPanel 3DP to create virtually any 3D shape or form at a large scale.
![Sto panel in custom 3D, via Branch Technology](/sites/default/files/inline-images/Sto%203D%20square.png)
“StoPanel 3DP bridges the gap between design freedom and precision manufacturing to achieve phenomenal results for the building envelope,” said Karine Galla, senior project manager for Sto. “To arrive at this solution, Branch Technology robotically prints a lightweight polymer matrix and then fills that matrix with an insulating foam, providing continuous insulation for the wall panel. Digital files are used versus shop drawings in this manufacturing process, ensuring extreme accuracy that is true to the original design. The result is three-dimensional exterior facade that turns heads and sets a building’s design apart.”
STO AND KAWNEER: INTEGRATING WALLS AND WINDOWS
Sto Panel Technology’s collaboration with Kawneer North America integrates windows and walls together in the manufacturing process, achieving greater efficiencies and improved safety on the job site. Kawneer window receptors are installed during the offsite production of the StoPanel megapanels.
![Sto Panel branch drainage in Champagne](/sites/default/files/inline-images/Sto%20Panel%20Branch%20Drainage_Champagne_0.png)
“This has a measurable impact on window installation once StoPanels have been shipped to a location,” said Richard Martens, director of business development for Sto. “By fully integrating the prefabricated wall and window system, crews can install the windows from the inside of the building versus shipping the windows with the wall panels or performing installations from the exterior of the building. It allows for a seamless installation option that drives down material and labor costs while reducing site safety risks.”
Sto Panel Technology and Kawneer North America have conducted independent, third-party testing of the StoPanel with Kawneer windows and customized receptors. The testing covered air leakage resistance, dynamic water penetration resistance, and structural loading. The results showed no water penetration through the StoPanel or the window receptor and perimeter sealant assembly at a test pressure of 10.0 psf, while also meeting a design pressure rating of 40 psf. The system consisting of the StoPanel, Kawneer window and receptor installed in the StoPanel, and window perimeter sealant met the requirements for a 40 psf DP rating when tested in accordance with AAMA 1010.
Sto and Kawneer North America are designing a system with a new high thermal window and receptor to meet more stringent codes. It will also be tested to AAMA 1010.
For more information on Sto Panel, visit www.stopanel.com.
Related Stories
| Jun 25, 2012
Living green wall planned for InterContinental Chicago
Project, with price tag of $2 million to $3 million, needs council approval.
| Jun 22, 2012
Golden Gate Bridge Celebrates 75 Years With the Opening of New Bridge Pavilion
With features such as Nichiha's Illumination series panels, super-insulating glass units, and LED lighting, the new Golden Gate Bridge Pavilion not only boasts the bridge's famous international orange, but green sustainability as well
| Jun 15, 2012
InPro’s bio-content becomes Cradle-to-Cradle CertifiedCM Silver
Two main components of G2 Blend formula now C2C Certified Silver.
| Jun 13, 2012
GAF’s Roving Truck promotion coming to your town soon
Professional roofing contractors or builders/remodelers in the U.S. can enter to win a Ford F-150 truck.
| Jun 12, 2012
SAC Federal Credit Union selects LEO A DALY to design corporate headquarters
LEO A DALY also provided site selection, programming and master planning services for the project over the past year.
| Jun 12, 2012
Restoration Millwork exterior trim achieves GreenCircle certification
Made from cellular polyvinyl chloride, the full line of Restoration Millwork trim, beadboard and accessories is engineered to look, feel and work like top-grade lumber.
| Jun 12, 2012
Piché joins C.W. Driver as director of business development
Piché will expand upon project opportunities for firm’s Southern California operations.
| Jun 11, 2012
Historic church gains energy efficiency, retains aesthetics with architecturally rated windows
New windows would need to not only stand the test of time, but also accommodate the aesthetics of an architecturally historic church.
| Jun 11, 2012
SimplexGrinnell highlights integrated suite of web-based technologies at NFPA Expo
eservices platform uses the power of the Internet to deliver more value to customers.