flexiblefullpage
billboard
interstitial1
catfish1
Currently Reading

3D printing for construction advances in Germany

Building Technology

3D printing for construction advances in Germany

The largest 3D-printed building in Europe will have a much lower carbon footprint.


By John Caulfield, Senior Editor | May 4, 2023
The walls of a data center in Germany are being 3D printed. image credit: COBOD
3D printers will take about 140 hours to complete the walls of a 6,600-sf building in Heidelberg, Germany. Image: COBOD

Europe’s largest 3D-printed building is scheduled for completion in July in Heidelberg, Germany.

Spearheaded by Kraus Group, a local real estate developer, investor, and manager, this 6,600-sf project is being constructed for Heidelberg IT Management GmbH and Company KG, a cloud and data center provider. The building will contain an IT server hotel.

PERI 3D Construction is using a BOD2 3D construction printer to print the building’s walls, which PERI estimates will take only 140 hours to complete, or the equivalent of printing four square meters of building per hour.

The printer robots are provided by COBOD, which produced Europe’s first 3D-printed building in 2017 and has sold more than 65 3D printers worldwide. Denmark-based COBOD’s key shareholders include General Electric, CEMEX, Holcim Group, and PERI, the latter of which first used a BOD2 machine in 2020.

Looking to print taller buildings

 

An aerial view of the construction site. Image; Peri Construction
An aerial view of the construction site for what will be Europe's largest 3D-printed building. Image: PERI Construction
 

The Heidelberg project is 162 ft long by 121 ft wide by 30 ft high. Its construction started on March 31. Hans-Jörg Kraus, managing partner of Kraus Group, said in a prepared statement that this project represents his firm’s commitment to innovative and sustainable construction methods.

Henrik Lund-Nielsen, COBOD’s founder and GM, added that the two key benefits of 3D printing for construction are speed of execution and design freedom, noting that other projects his company’s printers have been used for include residential housing in Africa and offices in Germany.

The Heidelberg data center’s architects are SSV Architekten and Mense Korte. Heidelberg Materials is supplying an estimated 450 tons of its i.tech 3D printing mortar for this project, which is 100 percent recyclable and contains a binder with a carbon footprint that’s 55 percent lower than Portland cement.

 

The building's walls are being printed in layers.
A special mortar is being used to print the building's walls, whose carbon footprint will be considerably less than if Portland cement had been applied. Image: Heidelberg Materials
 

Construction Europe magazine’s website reports that without 3D printing, the unusual design of the building’s walls would have required customized form work. COBOD’s 3D printing system is currently limited to around 9 meters in height, and the company is reportedly working on new technology that will allow its robots to print at taller heights. (The world’s tallest 3D-printed building to date is the three-story, 9.9-meter-high Dar Arkan villa in Saudi Arabia.)

The cost of the Heidelberg project was not disclosed.

Related Stories

| Nov 10, 2011

Grousbeck Center for Students & Technology opens doors

New Perkins School for the Blind Building is dedicated to innovation, interaction, and independence for students.

| Nov 10, 2011

Thornton Tomasetti’s Joseph and Choi to co-chair the Council on Tall Buildings and Urban Habitat’s Outrigger Design Working Group

Design guide will describe in detail the application of outriggers within the lateral load resisting systems of tall buildings, effects on building behavior and recommendations for design. 

| Nov 9, 2011

Lincoln Center Pavilion wins national architecture and engineering award

The project team members include owner Lincoln Center for the Performing Arts, New York; design architect and interior designer of the restaurant, Diller Scofidio + Renfro, New York; executive architect, FXFOWLE, New York; and architect and interior designer of the film center, Rockwell Group, New York; structural engineer Arup (AISC Member), New York; and general contractor Turner Construction Company (AISC Member), New York. 

| Oct 27, 2011

ASSA Abloy, MAXXESS Systems announce U.S. Aperio integration

Aperio will integrate with MAXXESS's eAXxess  and Efusion Event Management Software packages.

| Oct 25, 2011

Ritner Steel CEO elected to AISC Board

Freund will begin serving on the AISC board of directors, assisting with the organization's planning and leadership in the steel construction industry.

| Oct 25, 2011

Commitment to green building practices pays off

The study, conducted by the Pacific Northwest National Laboratory, built on a good indication of the potential for increased productivity and performance pilot research completed two years ago, with similarly impressive results.

| Oct 24, 2011

BBS Architects & Engineers receives 2011 Sustainable Design Award from AIA Long Island Chapter

AIA LI also recognized BBS with the 2011 ARCHI Award Commendation for the St. Charles Resurrection Cemetery St. Charles Resurrection Cemetery Welcoming and Information Center in Farmingdale, NY.

| Oct 24, 2011

Kolbe adds 3-D models of direct set windows to BIM library?

Beveled Direct Set SketchUp and Revit Models available.

| Oct 20, 2011

Johnson Controls appoints Wojciechowski to lead real estate and facilities management business for Global Technology sector

Wojciechowski will be responsible for leading the continued growth of the technology vertical market, while building on the expertise the company has developed serving multinational technology companies. 

| Oct 18, 2011

Dow Building Solutions invests in two research facilities to deliver data to building and construction industry

  State-of-the-art monitoring system allows researchers to collect, analyze and process the performance of wall systems.

boombox1
boombox2
native1

More In Category

Geothermal Technology

Rochester, Minn., plans extensive geothermal network

The city of Rochester, Minn., home of the famed Mayo Clinic, is going big on geothermal networks. The city is constructing Thermal Energy Networks (TENs) that consist of ambient pipe loops connecting multiple buildings and delivering thermal heating and cooling energy via water-source heat pumps.




Great Solutions

41 Great Solutions for architects, engineers, and contractors

AI ChatBots, ambient computing, floating MRIs, low-carbon cement, sunshine on demand, next-generation top-down construction. These and 35 other innovations make up our 2024 Great Solutions Report, which highlights fresh ideas and innovations from leading architecture, engineering, and construction firms.

halfpage1

Most Popular Content

  1. 2021 Giants 400 Report
  2. Top 150 Architecture Firms for 2019
  3. 13 projects that represent the future of affordable housing
  4. Sagrada Familia completion date pushed back due to coronavirus
  5. Top 160 Architecture Firms 2021